CNC-Step Zero-3 Operating Instructions Manual Download Page 2 | Manualshive

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Operating Instructions

Zero-3 / 5-Channel Motor Controller

CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany

Page 2

Support: +49 (0)2831/91021-50

12.10.2012

Zero-3 / 5-Channel Motor Controller

Brief

description

The “Zero3“ controller contains all the electronic equipment required for operating the router with
up to four axes and up to five stepper motors. A PC with appropriate CNC controller software is
needed for commissioning. This User‘s Manual describes the installation, commissioning and
maintenance of the controller.

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Summary of Contents for Zero-3

Page 1: ...Status 14 03 2015 Operating Instructions Zero 3 5 Channel Motor Controller Article 102100 Motor Power X Y Z 3 5A www cnc router com...

Page 2: ...o 3 5 Channel Motor Controller Brief description The Zero3 controller contains all the electronic equipment required for operating the router with up to four axes and up to five stepper motors A PC wi...

Page 3: ...setup maintenance repair or disposal 10 3 5 Precautions for special types of danger 11 3 5 1 Electrical power 11 3 5 2 Hydraulic and pneumatic systems steam 12 3 5 3 Gas dust sparking 12 3 5 4 Oil gr...

Page 4: ...9 0 2831 91021 50 12 10 2012 5 1 Work in the interior of the housing 22 5 1 1 Opening the housing 23 5 1 2 Changing fuses 23 5 1 3 DIP switch settings 24 5 1 4 Closing the housing 24 6 TECHNICAL SPECI...

Page 5: ...nformation etc The Zero3 stepper motor controller is a component that only runs when connected to an appropriate personal computer and appropriate software Under no circumstances is it an independent...

Page 6: ...on in the case of standard stepper motors 1 8 per full step The 15 pin D sub connection socket of the C axis has a 24V PWM output and a 12V power supply for controlling the tangential cutting modules...

Page 7: ...risk awareness of personnel and their compliance with the operating manual Personnel must not wear long hair untied loose clothing or jewelry including rings There is a risk of injury such as becomin...

Page 8: ...raining to use the system only while under the uninterrupted supervision of someone experienced with the machine All work on electrical system may only be carried out by personnel trained and qualifie...

Page 9: ...a safe and fully functioning condition Do not operate the machine unless all guards and safety related devices e g detachable safety devices E Stop equipment exhaust devices are in place and operation...

Page 10: ...it must be secured against unexpected restarting This can be done by locking the main switch or placing warning sign on the main switch During installation work above body height use only climbing ai...

Page 11: ...ly if this is required First check that disconnected parts are free of voltage then ground and short circuit them and isolate live neighboring parts Use only original fuses with the electrical current...

Page 12: ...s Move and mount hydraulic coolant and compressed air lines properly Connections must not be mixed up Fittings length and quality of hose lines must meet technical requirements 3 5 3 Gas dust sparking...

Page 13: ...impairments of the machine and other real assets Safety equipment or safety measures are only fully effective if the machine is used as specified Particular caution is necessary in operating modes wh...

Page 14: ...use only appropriate and authorized power cord and power outlet adapters These must have a PE conductor and be designed for a load of up to 16A 4 3 Connecting the machine Connections for the positioni...

Page 15: ...connected to either pin 5 or the sheet metal collar of the connector The motor outputs are short circuit proof interturn fault and short circuit 4 3 2 Control signals ST The limiting switch and the E...

Page 16: ...er motor winding A 3 11 Stepper motor winding B 4 12 Stepper motor winding B 7 8 Oscillating motor 12 24V max 3A 14 15 Oscillating motor GND 13 Limit switch C 5 Signal ground shielding 6 Fan sensor 12...

Page 17: ...ing LEDs 7 12 flash simultaneously Excess voltage LEDs 1 and 7 12 flash simultaneously Low voltage LED 1 flashes LED no Color Symbol Meaning 1 Green Power controller switched on 2 Green Ready PC softw...

Page 18: ...g in connector on the controller is male i e to connect it with the PC a 1 1 extension cable with a male female plug is required The pins LPT1 are assigned as follows Pin no description Pin no descrip...

Page 19: ...al It is short circuit proof so that no damage is caused if a normal LPT cable Pin 18 ground is accidentally connected 4 3 6 External loads power outlets Two 230V external loads can be connected to th...

Page 20: ...s Close the covers or make sure that nobody is present within the hazardous area Insert the power plug of the controller only now and switch the controller on at the main switch Start by checking that...

Page 21: ...rge Check the power supply the power supply cords of external consumers and all motor cables for visible signs of damage Damaged or cracked lines must be replaced at once Check the ventilation slots o...

Page 22: ...n the capacitors can discharge If these instructions are not followed there is the risk of serious or fatal injuries due to electric shock The controller can also be damaged if objects accidentally fa...

Page 23: ...elements the front panel and rear panel in place 5 1 2 Changing fuses The fuses are located in two plastic fuse holders green components on the right in the picture Start by removing the upper sectio...

Page 24: ...FF 6 OFF 6 7 Current of XYZ motors OFF 2 8A ON 3 5A ON 8 Assignment of the 24V output OFF oscillation motor PWM controlled ON brake OFF Caution The DIP switches are normally already set correctly at t...

Page 25: ...ower supply 10 15 115 240 Vac Line frequency 47 63 Hz Current consumption with power supply unit without ext consumers 2 5 Aac Ambient temperature during operation 0 40 C Level logical 0 for LPT signa...

Page 26: ...CNC STEP e K Siemensstrasse 13 15 47608 Geldern Germany Page 26 Support 49 0 2831 91021 50 12 10 2012 6 3 Housing dimensions Parameters Type Unit Length without connection and operating elements 260...

Page 27: ...mer Service Address CNC STEP e K Siemensstra e 13 15 D 47608 Geldern Phone 49 0 2831 91021 50 Mo Fr 07 00 15 00 Uhr Mobile 49 152 22345755 Only in urgent cases Mo Do 15 30 18 00 Uhr Fax 49 0 2831 9102...

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