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For installation with operational pressure >0.5 bar and pressure expansion, principle diagram pages 

17 & 19 must be used  

 

  If the operational pressure of the vessel exceeds 0.5 bar over pressure, the boiler unit (the installed 

boiler including fittings and safety equipment) is covered by the Pressure Equipment Directive 
97/23/EEC ”Installation of pressurised equipment”, which requires that the boiler unit must fulfill 
certain essential safety requirements regarding the safety equipment of the boiler etc. 

The boiler 

must be fitted with a cooling spiral amongst other things

  

 
The boiler including fittings and safety equipment must be installed in accordance with the principle diagrams 
on pages 17 and 19. The engineer must test the safety equipment in accordance with the section "Testing 
the safety equipment" before the system is handed over to the user. The following fittings and safety 
equipment etc. must, in accordance with the above-mentioned principle diagrams, be installed in the boiler 
unit in order to be covered by the CN Maskinfabrik A/S Construction Test Certificate: 

 
The boiler must be installed with pos. nos. 1, 2, 3, 4, 6, 7, 9, 10, 13 (drawings pages 17 & 19)

 

Description 

Type / Requirements 

Draw. Pos 
nos.  

Supplier 

Shunt valve 

TA type TRV 300 

CN (supplied) 

Oper. thermostat 

BS components type NTC-2322 

CN (supplied with stoker) 

Overheating thermostat 

Honeywell type L6188 

CN (supplied with stoker) 

Boiler thermometer 

0-120 degrees 

Installation engineer 

Pressure gauge 
(manometer) 

0-3 maximum 5 bar, red marks at 2.5 bar 

Installation engineer 

Pressure expansion 
vessel 

CE labeled minimum 4 % of total system 
water volume (see table below) 

Installation engineer 

Safety valve  
CE approved 

2 pces., 2.5 bar, clearance minimum 20 
mm 
 

 

Installation engineer 
 

Cooling spiral 
CN 80: 
CN120: 

 
Wieland heat exchanger type WRK 13 
Wieland heat exchanger  type WRK 13 

 


CN (supplied) 

Safety thermostat 

Honeywell type TS130, CE approved 

10 

CN (supplied with stoker) 

Water shortage protection  RT 200 Pressostat 

13 

Installation engineer 

 
 
NOTE: 

 

The system must have a membrane type expansion vessel with airbag. The expansion vessel must 
have a durable and solidly fastened rating plate which clearly states Manufacturer, Volume in litres, 
Test Pressure in bar and Initial Pressure in bar 

 

The expansion hose between the expansion vessel and the rest of the system must not be less than 
25mm.

 

 

 

Safety valve

: The safety valve must be installed in accordance with the directions of The Health and 

Safety at Work Act 1974. 

 

Expansion vessel

Expansion vessels

: The vessel must be installed in accordance with the 

directions of The Health and Safety at Work Act 1974. 

 

 

 
 

Size of expansion vessel closed system: 

 

Calculation of pressure expansion 
Water expansion in % from 10 °C                 
 

Average temperature 

°C 

60 

1.7 

70 

2.3 

80 

3.0 

90 

3.6 

100 

4,4 

Summary of Contents for 120

Page 1: ...Page 1 User Manual for CN Boilers Type 80 120 Machine no Date CN Maskinfabrik A S Skovløkkevej 4 Tiset 6510 Gram Denmark Tel 74 82 19 19 Fax 74 82 19 20 Version April 2005 ...

Page 2: ...nty Claims Page 12 Check List End User Page 13 Check List Supplier Page 14 Check List CN MASKINFABRIK A S Page 15 Warranty Certificate Customer Copy Page16 5 Year Warranty Certificate CN MASKINFABRIK A S Page 17 Principle Diagram Overflow Valve Cooling Spiral Page 18 Principle Diagram Open Expansion with Accumulation Tank Page 19 Principle Diagram Pressure Expansion Without Accumulation Tank Page ...

Page 3: ... surrounded by water The construction and dimensions of the CN boiler thus create an efficient use of the smoke gas before it reaches the smoke outlet The large doors of the CN boiler which open both the fire chamber and the smoke ducts make cleaning the boiler very efficient and easy Optimal environmentally friendly and highly efficient burning of the wood requires correct ratio between the combu...

Page 4: ...480 I mm 980 1180 J Supply Return inches 2 2 L Expansion vessel inches 1 1 M Flue regulator inches 1 1 Yield wood kW 65 100 Yield automatic stoking kW 80 120 Heat surface m2 7 5 9 6 Volume fire chamber m2 0 75 1 07 Test pressure bar 4 4 Water content litre 490 560 Fire box diameter mm 815 970 Fire box depth mm 1450 1450 Smoke tube stub diameter mm 250 250 ...

Page 5: ...illingness and correct attitude to burning wood as it does after all take a bit of work to yield the crops of this environmentally friendly and financially profitable type of heating Safety If any faults or failures are found they must be repaired as soon as possible by a boiler engineer Flue pipes ventilation ducts air holes etc must not be closed off or blocked Flammable liquids or combustible s...

Page 6: ...ave an uphill gradient of minimum 1 and all joints must be tight Never use a smaller diameter smoke pipe as the boiler outlet pipe Always use elbows with a bending and flap as bent joints as they provide the best flue All smoke pipes must be insulated also when the boiler is used with stoker feeding The combustion must not be carried out until the boiler is installed and fully connected A probe mu...

Page 7: ...t the boiler unit must fulfil certain essential safety requirements regarding the safety equipment of the boiler etc The boiler must be fitted with a cooling spiral Expansion vessel The vessel must be installed in accordance with the directions of The Health and Safety at Work Act 1974 The bottom of the expansion vessel should be installed only above pipes radiator of the central heating system an...

Page 8: ...e NTC 2322 2 CN supplied with stoker Overheating thermostat Honeywell type L6188 3 CN supplied with stoker Boiler thermometer 0 120 degrees 4 Installation engineer Pressure gauge manometer 0 3 maximum 5 bar red marks at 2 5 bar 4 Installation engineer Pressure expansion vessel CE labeled minimum 4 of total system water volume see table below 6 Installation engineer Safety valve CE approved 2 pces ...

Page 9: ...ostat BS components type 2322 2 CN supplied with stoker Overheat thermostat Honeywell type L6188 3 CN supplied with stoker Boiler thermometer 0 120 C degrees 4 Installation engineer Pressure gauge manometer 0 3 maximum 5 bar red mark at 2 5 bar 4 Installation engineer Accumulation tank Type approved in acc with Declaration on Installation of Pressurised Equipment 11 Installation engineer Shunt val...

Page 10: ...ed every 24 hours of use If the boiler is switched off for a long period approximately 1 week the boiler and flue pipes should be cleaned thoroughly as the residue combined with damp results in corrosion The pump s must be switched off whilst the system is filled up with water NOTE Do not fill up an overheated boiler with water Installation with pressure expansion water filling until 1 5 2 0 bar I...

Page 11: ...iler thermostat setting range is 55 85 C Water content in 80 120 boiler 490 560 L Boiler classification 3 Set point for boiler thermostat 65 C Warranty Claims CN MASKINFABRIK A S provides a 24 month warranty for the stoker unit following the date of this user manual for the first user The warranty includes materials and manufacturing faults but not wear on parts damages caused by failure to mainta...

Page 12: ...ve received instructions in the maintenance of the boiler Boiler type Serial number Year I hereby declare that I have understood the received material Name ____________________________________ Address ____________________________________ Town and post code ____________________________________ ____________________________________ Signature For End user ...

Page 13: ...eived instructions in the maintenance of the boiler Boiler type Serial number Year I hereby declare that I have understood the received material Name ____________________________________ Address ____________________________________ Town and post code ____________________________________ ____________________________________ Signature Please return to Supplier ...

Page 14: ...rtificate______________ The installation engineer has subjected the boiler unit to a construction test module B1 or installed the boiler unit in accordance with a full quality assurance system module H in accordance with the Pressure Equipment Directive 97 23 EEC _____________________ Boiler type Serial number Year I hereby declare that I have understood the received material Name ________________...

Page 15: ...MASKINFABRIK A S 5 The boiler must a no time have been used for burning grain 6 The boiler must not be exposed to insufficient maintenance incorrect use or overloading 7 CN MASKINFABRIK A S will repair any claims or approve the repair before it is carried out according to the choice of CN The service includes the following Gaskets inspected and checked Doors inspected tightened and adjusted Boiler...

Page 16: ...overloading 7 CN MASKINFABRIK A S will repair any claims or approve the repair before it is carried out according to the choice of CN The service includes the following Gaskets inspected and checked Doors inspected tightened and adjusted Boiler cleaned and inspected Installation inspected Smoke pipe inspected and checked Any fire resistant materials inspected and checked Cleaning tools inspected a...

Page 17: ...Page 17 ...

Page 18: ...Page 18 MASKINFABRIK A S Skovløkkevej 4 Tiset 6510 Gram Tlf 74 82 19 19 MASKINFABRIK A S Skovløkkevej 4 Tiset 6510 Gram Tlf 74 82 19 19 Check valve Draining ...

Page 19: ...SKINFABRIK A S Skovløkkevej 4 Tiset 6510 Gram Tlf 74 82 19 19 This drawing is a principle diagram Hence CN Maskinfabrik A S cannot be made responsible for faults errors or losses based on this diagram Check valve ...

Page 20: ...SKINFABRIK A S Skovløkkevej 4 Tiset 6510 Gram Tlf 74 82 19 19 This drawing is a principle diagram Hence CN Maskinfabrik A S cannot be made responsible for faults errors or losses based on this diagram Check valve ...

Page 21: ...SKINFABRIK A S Skovløkkevej 4 Tiset 6510 Gram Tlf 74 82 19 19 This drawing is a principle diagram Hence CN Maskinfabrik A S cannot be made responsible for faults errors or losses based on this diagram Check valve ...

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