CMC Airmaster S1 Hardware Installation Manual Download Page 27 | Manualshive

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C.M.C. n.v. - Airmaster S1 installation guide – V1.2 – MANY0402A.00

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Summary of Contents for Airmaster S1

Page 1: ...rvance of all relevant local health and safety requirements and regulations A requirement of fault free operation and fulfillment of any rights to claim under guarantee is that the documentation is ob...

Page 2: ...arth referenced special type 14 6 3 5 ACM type 5 KTY temperature sensor 10 132 deg C 15 6 3 6 ACM type 5 RTD temperature sensor 40 150 deg C 15 6 3 7 ACM type 6 PT100 temperature sensor 50 250 deg C 1...

Page 3: ...1 installation guide V1 2 MANY0402A 00 Connector X06 Analog output optional 31 Connectors X07 RS485 1 32 Connector X08 RS485 2 optional 32 Appendix 3 UL508 RATINGS CONDITIONS 33 Appendix 4 Display sym...

Page 4: ...r components However it is not a safety component and it is not a machine The controller is to be used in a standard industrial environment The controller may only be used in places without an explosi...

Page 5: ...fferences The analog conditioning modules see further must be added to the basic version 4 20mA 4 x Relay 8 x Digital 3 x Analogue RS485 1 RS485 2 Communications Inputs Outputs S1 10 S1 20 S1 6 x Rela...

Page 6: ...n 4 20mA Loop Powered 4 blue 4 20mA Earth Referenced 5 copper KTY Temperature 10 C to 132 C 6 red PT100 Temperature 50 C to 250 C 7 green PT1000 Temperature 50 C to 250 C 3 green 4 20mA Self Powered A...

Page 7: ...el front plate steel anti corrosion coated rear enclosure Mounting 134mm x 84mm rectangle panel aperture up to 2 5mm plate Dimensions 144mm x 96mm x 62 8mm Connections PCB mounted Phoenix compatible C...

Page 8: ...ing 4 Safety The Airmaster S1 is a class I equipment in which protection against electric shock does not rely on basic insulation only but which includes an additional safety precaution in that access...

Page 9: ...to earth the enclosure with a very short wire to the nearest earthed metal part We advise a maximum length of 20cm Use a stranded wire with at least a section of 1 0mm2 The electromagnetic compatibili...

Page 10: ...in Class 2 Circuits The input voltage ratings for UL are Class 2 or LV C 24 V ac 50 60 Hz The input circuitry of these devices have to be supplied from a A Class 2 transformer in accordance with UL158...

Page 11: ...e or an UL recognized type An UL listed device in general does not need additional temperature measurements for compliance and is therefore recommended An UL recognized transformer needs additional te...

Page 12: ...plication Also applicable are EN60204 Safety of machinery Electrical equipment of machines and EN60950 A CE marking must be on the device The Airmaster S1 is a class I equipment in which protection ag...

Page 13: ...Analog 1 input pin 3 C ANA2 Analog 2 common pin 4 ANA2 Analog 2 input pin 5 C ANA3 Analog 3 common pin 6 ANA3 Analog 3 input 6 3 1 ACM type 1 digital input on analog connector The analog inputs can a...

Page 14: ...source is necessary This configuration is recommended 4 20mA self powered In the self powered configuration the sensor uses an external DC power supply source For reference with the supply the GND mu...

Page 15: ...s must be made it is much better to use a PT1000 temperature sensor You can run 10 times further with your cable for having the same error due to the wire resistance as with PT100 PT100 temperature se...

Page 16: ...1000 ohm At 200 4 C this resistance is raised to 1760 ohm Use PT1000 sensors with a mean temperature coefficient of 0 003850 1 C 1 In case of doubt please contact your sensor supplier reference IEC Pu...

Page 17: ...pin 8 C7 Input 7 pin 9 C8 Input 8 Common Terminal Voltage 24VDC Sink Current up to 200mA Digital Input 1 Emergency Stop Sink Current 10mA max Resistance closed contact 3 ohm Resistance open contact 75...

Page 18: ...foreseen that no over voltage is applied to the emergency stop contact input 6 4 2 The contact inputs The Airmaster S1 can read the status of all contact inputs Over an open contact a minimum voltage...

Page 19: ...echanical Life 10M ops Contact Life load 100K ops cos 1 Operating Time 10ms max Release Time 10ms max VDR Rating R1 to 4 300Vac 385Vdc Maximum current pin 1 12Aac or dc 15A peak for 3s for UL 10A max...

Page 20: ...e first 4 relays have VDR s on board in order to reduce the spikes due to the opening of the relay contacts the customer must also use a snubber circuit in order to reduce the spikes at the load side...

Page 21: ...rrent 20 mA 6 7 Communication There are two communication ports available on the Airmaster S1 One port is optional 6 7 1 RS485 port1 standard 115 2k baud max CMC systems solution protocol Connector X0...

Page 22: ...between the unit and other devices in a switchbox could damage the Airmaster S1 The rear of the S1 unit should be protected against condensation Condensation is allowed at the front of the S1 although...

Page 23: ...lowed when all other connectors are plugged out See also chapters Safety and EMC Connect safety earth first and disconnect safety earth last Please refer to the Airmaster S1 software specification for...

Page 24: ...m potentiometer otherwise damage could occur If operator feels that the trim potentiometer is at one of its ends do not try to move it further otherwise damage will occur 1 Trouble shouting he softwar...

Page 25: ...M C n v Airmaster S1 installation guide V1 2 MANY0402A 00 Page 25 of 35 Page 25 of 35 C M C n v Airmaster S1 installation guide V1 2 MANY0402A 00 Appendix 1 Dimensions and mounting of the S1 controlle...

Page 26: ...C M C n v Airmaster S1 installation guide V1 2 MANY0402A 00 Page 26 of 35...

Page 27: ...C M C n v Airmaster S1 installation guide V1 2 MANY0402A 00 Page 27 of 35...

Page 28: ...C M C n v Airmaster S1 installation guide V1 2 MANY0402A 00 Page 28 of 35 S1 dimensions with connectors...

Page 29: ...C M C n v Airmaster S1 installation guide V1 2 MANY0402A 00 C M C n v Airmaster S1 installation guide V1 2 MANY0402A 00 Page 29 of 35 Appendix 2 connectors for machine wiring Page 29 of 35...

Page 30: ...y 5 common Optional VDR 3 NO R6 Relay 6 normal open Optional VDR 4 C R6 Relay 6 common Optional VDR Cable harness plug Phoenix Contact type MSTB2 5 4 ST 5 08 or compatible s Connector type 6 pole Comb...

Page 31: ...3 81 or compatible Connec X05 g inp Con ector type min 81mm 0 15 Pin Name Function tor analo uts n 6 pole i Combicon with 3 pitch 1 C ANA1 Common of analog input 1 2 ANA1 Analog input 1 3 C ANA2 Commo...

Page 32: ...Pin Name Function 1 L1 RS485 L1 2 L2 RS485 L2 Cab harness Phoenix Contact t ST 3 81 or compatible Connector X08 RS485 2 optional Connector type 2 pole mini Combicon with 3 81mm 0 15 pitch le plug ype...

Page 33: ...n enclosure having adequate strength and thickness The front face of the touch screen controller may be used as part of an enclosure 2 These devices should be used within their recognized ratings as s...

Page 34: ...Set Segme egment Display C Display Character Examples j m bar KiloWatt kPa cfm cfm psi hour m min m cubic metres kW minute ft cubic feet kV seconds KiloVolt rpm mA C mV milliVolt percent F milliAmp sp...

Page 35: ...ction Remote load or remote pressure regulation active Remote start stop Normal Operational selected item locked as temporary default display Menu Mode page item locked adjustment inhibited Fault Disp...

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