Club Car Precedent Villager 2, Maintenance And Service Manual

Page: 52 / 414

5
Debris Shields ACCELERATOR AND BRAKE PEDAL GROUP
PEDAL GROUP INSTALLATION
1. Connect the end of the accelerator cable to the pedal group (Figure 5-4, Page 5-5) . See following CAUTION.
CAUTION
• Make sure the accelerator cable is properly seated to the pedal group.
2. Connect the wire harness (12) to the throttle position sensor (Figure 5-4, Page 5-5) .
3. Position the pedal group in vehicle and secure with two screws (2) on the driver side and two screws (1) on the
passenger side. Tighten driver side screws (2) to 97 in·lb (11 N·m). Tighten passenger side screws (1) to
18 in·lb (2 N·m).
4. Remove the turnbuckle (6) and apply Loctite ® 242 to the threaded ends of both the rod from the pedal group (8)
and the brake actuator rod (9). Connect the rods using the turnbuckle (6). Ensure the ends of the brake cables do
not slip out of the brake equalizer during this procedure.
5. Adjust the brake cable equalizer tension. See Brake Cable Equalizer Adjustment on page 6-8.
6. Place floor cover plate (7) over the floor opening and secure with fastener (10) (Figure 5-4, Page 5-5) .
7. Install the floor mat (2) over the pedal group. Make sure tabs on floor mat sides are beneath the sill (3). Tighten
screws (1) to 53 in·lb (6 N·m)
(Figure 5-3, Page 5-4) .
8. Connect battery and spark plug wire(s).
See Connecting the Battery- Gasoline Vehicles on page 1-3.
DEBRIS SHIELDS
Debris shields on the top face of the pedal group prevent excessive debris from contacting the moving parts of
the pedal group. Both shields (4 and 5) are held in place by tabs that snap into the pedal group mounting plate
(Figure 5-5, Page 5-8) .
ACCELERATOR PEDAL REMOVAL
1. Remove pedal group from vehicle. See Pedal Group Removal on page 5-1. See Pedal Group Removal
on page 5-4.
2. Electric Vehicle: Remove the MCOR. See MCOR Removal on page 13-7.
3. Remove debris shields (4 and 5) (Figure 5-5, Page 5-8) .
4. Remove four screws (13) securing accelerator pedal assembly (7) to pedal group mounting plate and pull
accelerator pedal assembly through bottom of pedal group mounting plate.
ACCELERATOR PEDAL INSTALLATION
1. Insert accelerator pedal assembly (7) through bottom of pedal group mounting plate and secure with four screws
(13)
(Figure 5-5, Page 5-8) .
2. Tighten screws (13) to 38 in·lb (4.3 N·m).
3. Install debris shields (4 and 5).
Page 5-6 2019 Precedent Villager 2 Maintenance and Service Manual