Club Car Precedent Villager 2, Maintenance And Service Manual

Page: 62 / 414

6
Brake Cable Equalizer Adjustment WHEEL BRAKE ASSEMBLIES
3
1
2
649
Figure 6-16 Equalizer Adjustment
BRAKE CABLE EQUALIZER ADJUSTMENT
See General Warnings on page 1-2. See also Asbestos Dust Warning on page 6-1.
1. After maintenance on the brake system is complete, lower the vehicle onto the floor. With the brake pedal in
the full up or at rest position, adjust the turnbuckle (1) until the proper brake tension is achieved
(Figure 6-16,
Page 6-8) . The turnbuckle is properly adjusted when the distance from the top of the equalizer (2) to the upper
flange surface is 2 inches (±1/16) (51 mm (±1.6)).
2. Ensure that both threaded rods are visible in the witness holes of the turnbuckle (1) before the jam nuts (3)
are tightened.
3. Snug the front and rear jam nuts to their respective surfaces, then back the nuts off 1/4 to 3/8 inch (6.4 to 9.5 mm)
and apply Loctite
® 242 on the threads for both front and rear jam nuts.
4. Tighten the rear jam nut first to 208 in·lb (23.5 N·m), then tighten the front jam nut to 208 in·lb (23.5 N·m). See
following WARNING. For optimal performance, drive the vehicle and apply the brakes approximately 20 times to
burnish the shoes, center the clusters, and adjust the brake mechanism.
WARNING
• Reduced braking force could result if the jam nuts are not tightened in the proper sequence.
5. Once steps 2 and 4 are complete, recheck the 2-inch specification listed in step 1. If the measurement has not
changed, the adjustment is complete. If the measurement has changed, perform steps 1 through 4 again.
6. Replace access panel and floor mat.
6.1. Place floor cover plate (7) over the floor opening and secure with fastener (10) (Figure 5-2, Page 5-2) .
6.2. Install the floor mat (2) over the pedal group. Make sure tabs on floor mat sides are beneath the sill (3).
Tighten screws (1) to 53 in·lb (6 N·m) (Figure 5-1, Page 5-1) .
Page 6-8 2019 Precedent Villager 2 Maintenance and Service Manual