Club Car Carryall I 2000 Owner'S Manual Download Page 7 | Manualshive

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2000 Carryall Electric Vehicle Owner’s Manual 1

Safety signs like you see above may at first seem shocking, but their impact is mild
compared with the reality of severe personal injury.

Your safety and satisfaction are of the utmost importance to Club Car. That is why
before operating the vehicle, we urge you to review the information in this manual.
Understand and become familiar with the DANGER, WARNING and CAUTION state-
ments and procedures it contains, along with the safety decals that are affixed to
your vehicle.

Take time to understand the language of safety. It is a language that can save your life.

!

WARNING

Moving Parts

Practice Safety

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Summary of Contents for Carryall I 2000

Page 1: ...2000 Owner s Manual Electric Vehicles Carryall I Carryall II Carryall VI...

Page 2: ......

Page 3: ...on that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Club Car Inc The informa...

Page 4: ...al injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system design...

Page 5: ...on 8 Pre Operation Checklist 8 Controls 9 Driving Instructions 12 Bed Latch 14 Prop Rod 14 Loading and Unloading 15 Towing with the Vehicle 16 Transporting on a Trailer 17 Storage 17 Maintenance 18 Da...

Page 6: ......

Page 7: ...the utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state...

Page 8: ...MPLETELY BEFORE ATTEMPTING TO DRIVE OR SERVICE THE VEHICLE FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PROPERTY DAMAGE SEVERE PERSONAL INJURY OR DEATH A DANGER INDICATES AN IMMED...

Page 9: ...UAL AS WELL AS THOSE AFFIXED TO THE VEHICLE WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN SERVICING THE VEHICLE WEAR A FULL FACE SHIELD WHEN WORKING WITH BATTERIES USE INSULATED TOOLS WHEN WORKI...

Page 10: ...e when accelerator pedal is depressed To stop release accelerator pedal and depress brake pedal After stopping firmly depress park brake until it locks Place forward and reverse switch in neutral posi...

Page 11: ...IC ACID CAN CAUSE BLINDNESS OR SEVERE BURNS NO SPARKS FLAMES SMOKING KEEP OUT OF THE REACH OF CHILDREN DO NOT TIP KEEP VENT CAPS TIGHT AND LEVEL SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJU...

Page 12: ...ded on vehicle at any time WARNING READ AND FOLLOW THESE WARNINGS AND THE OPERATING INSTRUCTIONS BEFORE USING VEHICLE FAILURE TO DO SO CAN CAUSE SEVERE INJURY OR DEATH CCI 1019606 01 PARK BRAKE PEDAL...

Page 13: ...ls Make sure wheels are turned in desired direction Turn key to ON position and be sure nothing is in your path While vehicle is stopped select direction by placing shift lever or switch in desired po...

Page 14: ...very Use the following checklist as a guide to inspect your new vehicle It may also be used in conjunction with the Periodic Service Schedule pages 19 20 Any problems should be corrected only by a Clu...

Page 15: ...ward Reverse handle in the FORWARD position as the accelerator pedal is depressed the motor should start and the vehicle should accelerate smoothly to full speed When the pedal is released it should r...

Page 16: ...e accelerator pedal is the pedal on the right with the word GO molded into it Figure 5 Page 10 The operation of the accelerator pedal differs from that of an automobile When the key switch is ON and t...

Page 17: ...ning light will illuminate and remain illuminated if Batteries voltage drops below 48 when there is no load on the batteries the vehicle is stopped and there are no accessories on Batteries have disch...

Page 18: ...e the vehicle without first being instructed in the proper operation and use of the vehicle s controls An experienced operator should accompany each first time driver on a test drive before allowing t...

Page 19: ...SLOPES EXCEEDING 20 INCLINE AVOID STOPPING A LOADED VEHICLE ON A HILL IF A LOADED VEHICLE MUST BE STOPPED ON A HILL AVOID SUDDEN STARTS OR ROLLING BACKWARDS AND STOPPING SUDDENLY FAILURE TO HEED THIS...

Page 20: ...bed latch engages DO NOT drop the bed PROP ROD Read DANGER and WARNING on page 3 The Carryall II is equipped with an automatically engaging prop rod and prop rod track on the driver side of the rear...

Page 21: ...cargo bed capacity of 600 lb 272 4 KG for the Carryall I 800 lb 363 KG for the Carryall II and 1100 lb 499 4 KG for the Carryall VI Trailer tongue weight must never exceed 150 lb and the sum of the t...

Page 22: ...ICLE TO OVERTURN OR FLIP OVER BACKWARDS DO NOT LOAD THE TAILGATE THE TAILGATE SHOULD BE IN THE UPRIGHT POSITION AND LATCHED SECURELY WHILE THE VEHICLE IS IN MOTION TO AVOID SHIFTING THE VEHICLE LOAD A...

Page 23: ...TRAILER THAT HAS A LOAD RATING OF AT LEAST 1600 LB 727 KG CARRYALL I AND II OR 2000 LB 909 KG FOR CARRYALL VI PER VEHICLE TO BE TOWED FOR EXAMPLE A TWO CAR TRAILER SHOULD BE RATED AT 2 X 1600 3200 LB...

Page 24: ...es See Batteries Page 22 2 Readjust tire pressure to rated capacities See Tire Capacities Page 22 3 Perform the Pre Operation Checklist See page 8 MAINTENANCE Read DANGER and WARNING on page 3 GENERAL...

Page 25: ...CLE WHEN LIFTING A CARGO BED EQUIPPED WITH A TAILGATE RAMP DO NOT REMOVE PROP ROD OR CLOSE BED UNTIL ALL PERSONS ARE CLEAR OF THE BED AREA LOWER THE BED GENTLY KEEPING ENTIRE BODY CLEAR DO NOT DROP TH...

Page 26: ...connections Check for tightness and damage Forward and Reverse Switch Check condition of contacts and wire connections make sure connections are tight Front Wheel Alignment and Camber Check and adjus...

Page 27: ...Points CARRYALL I ELECTRIC VEHICLE LUBRICATION POINTS VEHICLE WITH MULTI STEP WIPER SWITCH POTENTIOMETER FLOORBOARD 7 1 6 8 3 4 1 6 8 6 4 6 3 6 2 2 3 5 5 5 5 5 FLOORBOARD CARRYALL II AND VI ELECTRIC V...

Page 28: ...IES ELECTRIC VEHICLES Carryall I 18 20 psi 124 138 kPa Carryall II 30 34 psi 207 234 kPa Carryall VI 30 34 psi 207 234 kPa BATTERY EXPLOSIVE GASES DO NOT SMOKE KEEP SPARKS AND FLAMES AWAY FROM THE ARE...

Page 29: ...da per gallon of water once per week Rinse solution off batteries Be sure terminals are tight Let the terminals dry and then spray them with Battery Protector Spray Club Car Part No 1014305 2 The elec...

Page 30: ...GEN GAS INSIDE THE ENCLOSURE THE CHARGING AREA MUST BE VENTILATED TO PREVENT A BUILDUP OF EXPLOSIVE GAS HYDROGEN LEVEL IN THE AIR MUST NEVER EXCEED 2 THE TOTAL VOLUME OF AIR IN THE BUILDING MUST BE CH...

Page 31: ...ORD OUT QUICKLY COULD CAUSE ARCING AND BURNING THAT COULD DAMAGE THE PLUG AND RECEPTACLE AND COULD CAUSE BATTERIES TO EXPLODE DO NOT USE A CHARGER IF THE PLUG IS TOO LOOSE OR DOES NOT MAKE A GOOD CONN...

Page 32: ...RIES Carryall I and Carryall II stationary charger Insert charger AC plug into a dedicated AC receptacle that is properly grounded and wired in accordance with the National Electric Code ANSI NFPA 70...

Page 33: ...when worn or damaged If the charger plug becomes difficult to insert or disconnect the receptacle contacts should be lightly sprayed with WD 40 brand spray lubricant The plug should then be inserted...

Page 34: ...RIES There is a complete line of accessory equipment available from Club Car and our dealers distributors Contact your distributor dealer for an Optional Equipment book Care should be taken that these...

Page 35: ...atically released Self adjusting multi latch ratchet and pawl BODY CHASSIS Frame Chassis Twin I Beam welded aluminum Side and Rear Body All aluminum Front Body Armorflex Front Body Finish Matched pain...

Page 36: ...in 30 cm 11 8 in 30 cm Load Bed Height 27 in 69 cm 27 6 in 70 cm 27 in 69 cm Seat Height 30 in 76 cm 30 3 in 77 cm 30 in 76 cm Load Bed Size 37 6 in x 45 1 in x 9 3 in 96 x 115 x 23 cm 48 8 in x 49 8...

Page 37: ...ed deal ers or a service agency approved by CLUB CAR IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF...

Page 38: ...MENT OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE EXCLUSIVE AND SOLE REMEDY OF THE PURCHASER CLUB CAR MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE OR DE...

Page 39: ...rking on or around batteries THE PROVISIONS OF THIS LIMITED WARRANTY SHALL NOT APPLY TO FAILURE DUE TO Abuse or neglect such as improper fluid levels loose wiring or rusted or corroded hardware Lack o...

Page 40: ...RIVE SYSTEM 48 VEHICLES ANY OTHER USE RENDERS THE LIMITED WARRANTIES EXPRESSED HEREIN AND ANY IMPLIED WARRANTIES NULL AND VOID AND SAME ARE HEREBY EXCLUDED WARRANTY LIMITATIONS CLUB CAR S only liabili...

Page 41: ...es the right to test any Computer returned for warranty and to verify number of rounds played by accessing information contained in the Computer In the event the vehicles are used for purposes other t...

Page 42: ...NOT APPLY TO YOU WARRANTY LIMITATIONS CLUB CAR s only liability under this limited warranty shall be to replace a defective Computer or Controller Replacement shall mean furnishing a new or reconditi...

Page 43: ......

Page 44: ...Carryall Electric Club Car Inc P O Box 204658 Augusta GA 30917 4658 Manual No 102067304 Edition Code 0899B00000...

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