Club Car Carryall I 2000, Owner'S Manual

Page: 26 / 44

Periodic Lubrication Schedule
20 2000 Carryall Electric Vehicle Owner’s Manual
PERIODIC LUBRICATION SCHEDULE
*See Figure 11, Page 21 or Figure 12, Page 21.
PERIODIC SERVICE SCHEDULE
REGULAR INTERVAL SERVICE
Daily Service by Owner Batteries Charge batteries (after each use only).
Weekly Service by Owner Batteries
Check electrolyte level. Add water as necessary per
the Maintenance and Service Supplement. See Sec-
tion 13 – Batteries.
Monthly Service by Owner
or Trained Technician
Batteries
Wash battery tops and clean terminals with baking
soda/water solution. Dispose of waste water properly.
Tires
Check air pressure and adjust as necessary.
See Vehicle Capacities Chart on Page 22.
Wiper Switch (Carryall I only)
Check for cracks or other damage; make sure switch
is securely fastened to frame. Check movable contact
for correct operation.
General Vehicle
Wash battery compartment and underside of vehicle.
Dispose of waste water properly.
Semiannual Service by
Trained Technician Only
(Every 50 hours of opera-
tion).
Brake System
Check brake shoes; replace if necessary. See Carry-
all Maintenance and Service Manual.
Lubricate brake slides per Lubrication Schedule. See
Carryall Maintenance and Service Manual.
Check brake cables for damage; replace as required.
Electrical Wiring and connections Check for tightness and damage.
Forward and Reverse Switch
Check condition of contacts and wire connections;
make sure connections are tight.
Front Wheel Alignment and Camber
Check and adjust as required. See Carryall Maintenance
& Service Manual.
Annual Service by
Trained Technician Only
(Every 100 hours of service).
Batteries
If batteries are not performing as expected, refer to
the Maintenance and Service Supplement, Section
13 - Batteries.
• IF ANY PROBLEMS ARE FOUND DURING SCHEDULED INSPECTION OR SERVICE, DO NOT
OPERATE THE VEHICLE UNTIL REPAIRS ARE MADE. FAILURE TO MAKE NECESSARY REPAIRS
COULD RESULT IN FIRE, PROPERTY DAMAGE, SEVERE PERSONAL INJURY, OR DEATH.
PERIODIC LUBRICATION SCHEDULE
REGULAR INTERVAL SERVICE PLACE
*
RECOMMENDED LUBRICANT
Semiannually by Owner
or Trained Technician (Every
50 hours of operation).
Brake Pedal shaft bearings 1. Dry Moly Lube - Club Car Part No. 1012151
Brake Linkage and Pivots 2. Dry Moly Lube - Club Car Part No. 1012151
Accelerator push rod pivots and mounts 3. Dry Moly Lube - Club Car Part No. 1012151
Forward/Reverse Switch Contacts and
charger receptacle
4. WD 40
Brake Slides 5. Dry Moly Lube - Club Car Part No. 1012151
Front Suspension (5 fittings) 6. Chassis Lube - EP NLGI Grade 2
Annually by Trained
Technician Only
(Every 100 hours of operation). Check/fill transaxle to plug level
7. 22 oz. (.67 liter) SAE 30 WT. API
Class SE, SF, or SG Oil (or higher)
Inspect front wheel bearings
(Repack as necessary)
8.
Chassis Lube - EP NLGI Grade 2
WARNING