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Austin 72V Electric Bike

User Manual

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Summary of Contents for Austin 72V

Page 1: ...Austin 72V Electric Bike User Manual ...

Page 2: ...een developing over the last 40 years or more E bike technology has been dramat ically refined since the introduction of the first custom conversion bicycles Today electric bicycles are a supremely reliable and affordable means of transportation Daymak is constantly developing new eco friendly alternative transportation strategies led by its own Research and Development department in Toronto Canad...

Page 3: ...ntents Introduction 4 Bicycle Part Diagrams 5 Riding Instructions 6 Operating Instructions 10 The Battery 12 Technical Data 17 Maintenance and Troubleshooting 20 E Bikes and Canadian Law 25 TPSTrainingBulletin 27 ...

Page 4: ...ur engineers We hope you enjoy using this product and welcome any feedback that you may have New Laws Most provinces in Canada most states in the U S A the United Kingdom and many Euro pean countries have new laws that permit cyclists to use electric motors to assist the reg ular operation of bicycles Please check with your provincial or state government to learn about your local laws At the back ...

Page 5: ...ese parts are not us er serviceable and should be repaired only by trained professionals This is especially true of the electrical systems and the mechanical components 1 Seat 2 Rear Compartment 3 Taillight 4 Rear Mudguard Fairing 5 Rear Wheel 6 Rear Shock Absorber 7 Hub Motor 8 Controller inside 9 Kickstand 10 Battery inside 11 Battery Carrier with lock 12 Battery charger slot 13 Front Shock Abso...

Page 6: ...zed vehicle even though it is classed as a bicycle You must fol low the law Stay Sober Never ride your bicycle while intoxicated An e bike is capable of trav eling faster than a normal bicycle and you should always be in control of it Share the Road Be careful in mixed traﬃc When on bicycle paths traveling near pedestrians or on recreational trails try to be polite and courteous to those using the...

Page 7: ...d turn the key to the right When your e bike is activated the power indicator will light and the battery charge indicator will jump showing you how much power your e bike has To turn off the e bike simply turn the key to the left and remove the key Warning When you activate the e bike the electrical system becomes live Do not try to affect changes to the E Bike such as removing the battery or repa...

Page 8: ...e pads checked regularly The brake pads will eventually wear down through friction and after significant use will have to be replaced Signalling The Horn The e bike has a horn The horn button is on the left handlebar Simply press it to activate the horn Turning Signal Lights Your e bike has turn signal lights The turn signal activator is on the left handlebar Push it left or right to activate it t...

Page 9: ...top or slow if necessary The Motor and Water Your e bike is not designed to be immersed in water Always ensure that the water level does not go above the middle of the tire to prevent water from getting inside the motor Water in the motor can cause short circuits and may damage the electrical systems in your e bike Riding in Cold Weather Your e bike is designed to operate year round However in ver...

Page 10: ... the locking mechanism such as items you have placed in the storage compartment and push the seat down with force You will hear a click sound when it is properly closed Parking and Locking your E bike When you want to park your e bike for a short time either when you have reached your destination or are at home follow these steps 1 Stop the e bike and position it as you want it 2 Get off the e bik...

Page 11: ...ng to store your e bike or if it is damaged and you wish to bring it to be serviced Disable the circuit breaker using the following very simple procedure 1 Open the seat compartment 2 Find the circuit breaker switch it should be very obvious 3 Activate the switch The power to the e bike will be disabled Long Term Storage of your E bike If you are storing your bike for a long period disconnect the ...

Page 12: ... and other issues such as proper air pressure in the tires Saving Power If you are traveling long distances you can save a lot of electricity by using better driving habits Coasting When going downhill or over long flat road surfaces try using your e bike s momentum and allow it to coast without drawing power from the motor Stopping and Starting Try to avoid stop and go movements The motor draws m...

Page 13: ... the e bike This is found on the outside casing of the e bike in front of and just underneath the seat 3 Plug the male end of the charger power cable into your wall socket This should be a110v household electricity supply You can also use a portable generator if necessary but make sure it provides 110V current 4 Allow the e bike s battery to charge for the appropriate amount of time 6 12 hours 5 D...

Page 14: ...lifespan and may cause damage Keep it Charged When being stored charge the battery occasionally to make sure its power supply does not run down Charging it once every 21 days should be sufficient Storage Conditions Store the battery on a flat cool dry surface Do not allow the battery temperature to drop below 10 degrees Celsius for extended periods of time Warning DO NOT place your Lead Acid batte...

Page 15: ...low these instructions closely Use care when handling your battery Always lift the battery with both hands and carry it with care Never drop the battery If the case is damaged the contents may leak out Never puncture or open the battery case The contents are dangerous and may cause injury Do not touch the contents of a leaking battery Seek help immediate ly Do not touch the two metal poles on the ...

Page 16: ...nicipal battery recycling facility If none is available please contact your local Daymak dealer Warning Be absolutely sure that you replace the battery with an identical or very similar battery While it is possible to change the battery format or power levels this requires advanced knowledge of electrical systems If improperly done this can result in immediate and irreparable damage to the electro...

Page 17: ...ter acceleration to climb steeper hills and to save energy In future it will allow for other ways of recharging your e bike s batteries such as by using solar or wind power The electronic controller is located under the seat assembly This controller efficiently regulates the speed and electronic functions of the bicycle It allows for stepless speed adjustment shuts off the motor when the brakes ar...

Page 18: ...ofessionals only Contact your local Daymak dealer for more information The brakes are contained within a sealed unit and are very finely adjusted and fitted The Chain and Pedals The pedals are connected to the rear wheel Along with the chain they provide a human powered drive train This is an important part of your e bike The pedals are not removable and should not be removed Shock Absorbers Your ...

Page 19: ...and Mileage Max Speed 32 km h Max Mileage 50 km Motor Statistics Rated Power 500W Voltage 72V Max Climbing Angle 15 degrees Charger Statistics Charger Input AC 100 240V Standard Input voltage 110V 10 Output DC 48V BM online Charger output voltage 43 8 10 50Hz Power Rated 80W Voltage Charge 43 2 44 2V Charge Current 2 5A 0 02A Charge Time 6 12 hours Battery Statistics Type Sealed Lead Acid Battery ...

Page 20: ...cure location 4 Place the nozzle end of an air pump hand power or mechanical over the valve 5 Pump up the air in the tire being careful not to let the pressure go above the level prescribed on the side of the tire wall 6 Remove the pump nozzle from the air valve without allowing much air to escape from the tire 7 Replace the valve cap on the air valve Maintaining the proper air pressure will allow...

Page 21: ...ing the Brake Cable Tension only applies if you have drum brakes From time to time you may need to adjust the brake cable tension to loosen or tighten the drum brakes On your drum brakes a small wing nut rides up and down a threaded bolt moving the brake cable and tightening or loosening the brake pads Just outside the casing near the drum brake the brake cable joins the drum brake A small wing nu...

Page 22: ...check the air pressure in your tires If the air pressure is too low this may be the reason you feel less comfortable It may have nothing to do with your shock absorbers If the problem persists take your e bike to your Daymak dealer for servicing Bringing in your E bike for Service Do not attempt to service the electronic or mechanical parts of your e bike unless you are absolutely sure of what you...

Page 23: ...some parts that need closer inspection Lubricating It is also recommended to lubricate the chain levers derailleur cables etc A clean lubri cated e bike tends to be faster smoother and quieter It s like having a little extra push for free Apply the lubricant to the different parts and let it sit a few minutes and then wipe off the excess lubricant with a rag After a while clean the different parts...

Page 24: ...lean the bike including the dust on the motor and under the seat Check for any abnormal wear and tear or align ment problems Inspect frame and fork for paint cracks or bulges that may indicate frame or part damage pay particular attention to all frame joints Check wear and tear on tires Check range of battery Inspect all components of the ebike Check that connections are nice and tight Look inside...

Page 25: ...anual and keep it with you when you are traveling If you are stopped by traffic authorities who are unfamiliar with e bikes or the regulations concerning them show them this bulletin They should allow you to continue Deﬁnition of an E bike An e bike is a bicycle with an added battery powered electric motor that does not exceed 500 watts and can assist the cyclist up to a speed of 32 km h It can al...

Page 26: ...he same safety equipment as bicycles under the Highway Traffic Act Proper lights Proper brakes Proper bell Bicycle Helmets Anyone operating an e bike will be required to wear an approved bicycle helmet There will be no age ex emptions Fines and Penalties All the set fines established for violating rules of the road and equipment standards that apply to bicyclists would apply to drivers of e bikes ...

Page 27: ...104 2 1 of the HTA may ride a power assisted bicycle on the highway There is no requirement for a drivers license a permit or insurance The main requirements for a bicycle to be designated a power assisted bicycle is that it is capable of being propelled by muscular power and a bears a label that is permanently affixed by the manufacturer stating that the vehicle is a power assisted bicycle Obviou...

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