Club Car Carryall I 1999, Owner'S Manual

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Periodic Lubrication Schedule
1999 Carryall Gasoline Vehicle Owner’s Manual 25
PERIODIC LUBRICATION SCHEDULE
*(Figure 20, Page 26).
Annual Service by
Trained Mechanic Only
(Every 100 hours of
operation).
Engine
Check for leaks around gaskets, fill plugs, etc.
Inspect, clean and regap spark plug; replace if necessary.
Engine Air Intake System
Check air filter element; clean or replace if necessary.
Dispose of used filter element properly.
Check clamps for tightness; check hose for cracks.
General Vehicle Check for loose hardware and tighten as required.
Two year Service by
Trained Mechanic Only
(Every 200 hours of
operation).
Fuel Filters Replace. Dispose of used filters properly
• IF ANY PROBLEMS ARE FOUND, DO NOT OPERATE THE VEHICLE UNTIL REPAIRS ARE
MADE. FAILURE TO MAKE NECESSARY REPAIRS COULD RESULT IN FIRE, PROPERTY
DAMAGE, SEVERE PERSONAL INJURY, OR DEATH.
PERIODIC LUBRICATION SCHEDULE
REGULAR INTERVAL SERVICE
PLACE
*
RECOMMENDED LUBRICANT
Semiannually by Owner
or Trained Technician
(Every 50 hours of
operation).
Brake shaft bearings 1. Dry Moly Lube - Club Car Part No. 1012151
Brake Linkage and Pivots 2. Dry Moly Lube - Club Car Part No. 1012151
Accelerator push rod pivots, mounts,
and shifter cable pivots 3. Dry Moly Lube - Club Car Part No. 1012151
Front Suspension (5 fittings) 4. Chassis Lube - EP NLGI Grade 2
Brake slides 5. Dry Moly Lube - Club Car Part No. 1012151
Annually by Trained
Technician Only (Every
100 hours of operation).
Check/fill unitized transaxle to plug
level 6. 27 oz. (.8 liter) 80-90 WT. API Class GL-3 or
80-90 WT. AGMA Class EP Gear Lube
Inspect front wheel bearings
(Repack as necessary.
7. Chassis Lube - EP NLGI Grade 2
First Change 100 Hours -
Additional Change Every
100 Hours of Operation or
annually, whichever comes
first.
Change engine oil and oil filter
8.
32 oz. (.97 liter) without filter; 38 oz. (1.16
liters) with filter. 10W30 above 32°F (0°C)
or SAE 5W20 below 32°F (0°C) API Class
SE, SF, or SG Oil (or higher)
PERIODIC SERVICE SCHEDULE
REGULAR INTERVAL SERVICE
WARNING