Club Car Carryall 2 Plus Owner'S Manual Download

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2008 Turf/Carryall Vehicle

Owner’s Manual

Electric and Gasoline Turf 1/Carryall 1, Turf 2/

Carryall 2, Carryall 2 Plus and Turf 6/Carryall 6

Summary of Contents for Carryall 2 Plus

Page 1: ...2008 Turf Carryall Vehicle Owner s Manual Electric and Gasoline Turf 1 Carryall 1 Turf 2 Carryall 2 Carryall 2 Plus and Turf 6 Carryall 6 ...

Page 2: ......

Page 3: ...r translated to another language without the written consent of Club Car Inc The information contained in this document is subject to change without notice Club Car reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500 for low spe...

Page 4: ...nd sell parts and service manuals For the name and address of the authorized Club Car dealer or distributor nearest you logon to our web site at www clubcar com or call 1 800 ClubCar 258 2227 If you would prefer to write to us direct your letter to Club Car Attention Marketing Services P O Box 204658 Augusta Georgia 30917 4658 USA We hope you will consider this owner s manual a permanent part of y...

Page 5: ...c Vehicles 40 Storage Gasoline Vehicles 41 Maintenance 43 Periodic Service Schedules 44 Periodic Lubrication Schedules 47 Vehicle Controller Electric Vehicles 50 Batteries Electric Vehicles 50 Battery Charger Electric Vehicle 52 Battery Gasoline Vehicle 56 Engine Oil Gasoline Vehicle 57 Fueling Instructions Gasoline Vehicle 61 Cleaning the Vehicle 62 Accessories 62 Subsequent Owner Registration 63...

Page 6: ...R 2008 UTILITY T 145 6 VOLT BATTERIES 73 CLUB CAR LIMITED FOUR YEAR WARRANTY FOR 2008 UTILITY T 890 8 VOLT BATTERIES 75 CLUB CAR LIMITED FOUR YEAR WARRANTY FOR 2008 ONBOARD COMPUTERS AND SOLID STATE SPEED CONTROLLERS 77 California Emission Control Warranty Statement 79 Page 4 2008 Turf Carryall Vehicle Owner s Manual ...

Page 7: ...ECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information For detailed information on specific features read the appropriate section in this manual 2008 Turf Carryall Vehicle Owner s Manual Page 5 ...

Page 8: ...ing on instrument panel 2 101609401 Decal Crush Area Warning behind seat near cargo bed 7 Serial Number 3 101825101 Decal On Off Key Switch above key switch 8 Accelerator Pedal 4 101960101 Decal Vehicle Loading Instructions below instrument panel 9 Brake Pedal 5 102518001 Decal Operating Instructions on steering wheel 10 Park Brake Pedal Page 6 2008 Turf Carryall Vehicle Owner s Manual ...

Page 9: ...caps or on body under seat 4 102459301 Decal Bed Latch Warning on vehicle body below bed latch 2 101908601 Decal Tow Switch Warning on Tow Run switch plate under seat 5 Bed Latch 3 101931501 Decal Component Cover Notice on electrical component cover 6 Battery Charger Receptacle 2008 Turf Carryall Vehicle Owner s Manual Page 7 ...

Page 10: ...ing on instrument panel 2 101609401 Decal Crush Area Warning behind seat near cargo bed 7 Serial Number 3 101825101 Decal On Off Key Switch above key switch 8 Accelerator Pedal 4 101960201 Decal Vehicle Loading Instructions below instrument panel 9 Brake Pedal 5 102518001 Decal Operating Instructions on steering wheel 10 Park Brake Pedal Page 8 2008 Turf Carryall Vehicle Owner s Manual ...

Page 11: ... on Tow Run switch plate under seat 2 1013677 Decal Battery Danger on battery caps or on body under seat 6 102967601 Decal 4 Gauge Wire Warning on frame in battery compartment 3 102459301 Decal Bed Latch Warning on vehicle body below bed latch 7 Bed Latch 4 102518301 Decal Component Cover Caution on electrical component cover 8 Battery Charger Receptacle 2008 Turf Carryall Vehicle Owner s Manual P...

Page 12: ...ning on instrument panel 2 101553901 Decal Bed Loading Warning on cargo bed or seat back 7 Serial Number 3 101609401 Decal Crush Area Warning behind seat near cargo bed 8 Accelerator Pedal 4 101960001 Decal Vehicle Loading Instructions below instrument panel 9 Brake Pedal 5 102845101 Decal Tow Run Switch Warning on Tow Run switch plate under seat 10 Park Brake Pedal Page 10 2008 Turf Carryall Vehi...

Page 13: ...artment 2 101825101 Decal On Off Key Switch above key switch 7 103210301 Decal Forward Reverse on instrument panel 3 101964601 Decal Ground Notice on component mounting plate 8 Bed Hold Down Bolts 4 102518001 Decal Operating Instructions on steering wheel 9 Onboard Charger AC Cord Reel 5 102518301 Decal Component Cover Caution on electrical component cover 2008 Turf Carryall Vehicle Owner s Manual...

Page 14: ...ea Warning behind seat near cargo bed 8 Serial Number 3 101825101 Decal On Off Key Switch above key switch 9 Accelerator Pedal 4 101960101 Decal Vehicle Loading Instructions below instrument panel Turf 1 and Carryall 1 10 Brake Pedal 5 101960201 Decal Vehicle Loading Instructions below instrument panel Turf 2 and Carryall 2 11 Park Brake Pedal 6 102519201 Decal Operating Instructions on steering w...

Page 15: ...ning at fuel fill or on frame near fuel tank 7 103205501 Decal Maintenance Operate Warning on Maintenance Operate switch plate under seat 3 101915201 Decal Frame Ground Governor Warning on vehicle frame near battery 8 103210201 Decal Forward Reverse on instrument panel 4 101960501 Decal Rotating Parts Hot Manifold Warning on engine starter generator and transaxle 9 Choke 5 102458901 Decal Hot Surf...

Page 16: ... Rollover Warning on instrument panel 2 101609401 Decal Crush Area Warning behind seat near cargo bed 8 Serial Number 3 101693201 Decal Operating Instructions on steering wheel 9 Accelerator Pedal 4 101825102 Decal On Off Start Key Switch above key switch 10 Brake Pedal 5 101960201 Decal Vehicle Loading Instructions below instrument panel 11 Park Brake Pedal 6 102459301 Decal Bed Latch Warning on ...

Page 17: ... Warning on Maintenance Operate switch plate under seat 2 101547601 Decal Gasoline Fuel Warning at fuel fill or on frame near fuel tank 6 Bed Latch 3 101915201 Decal Frame Ground Governor Warning on vehicle frame near battery 7 Choke 4 101960501 Decal Rotating Parts Hot Manifold Warning on engine starter generator and transaxle 8 Fuel Shut Off Valve 2008 Turf Carryall Vehicle Owner s Manual Page 1...

Page 18: ... cargo bed or seat back 8 Serial Number 3 101609401 Decal Crush Area Warning behind seat near cargo bed 9 Fuel Shut Off Valve 4 101915201 Decal Frame Ground Governor Warning on vehicle frame near battery 10 Accelerator Pedal 5 101960001 Decal Vehicle Loading Instructions below instrument panel 11 Brake Pedal 6 101960501 Decal Rotating Parts Hot Manifold Warning on engine starter generator and tran...

Page 19: ...ntenance Operate switch plate under seat 2 101707801 Decal Bed Hold Down Bolts Warning on vehicle body 7 103210201 Decal Forward Reverse on instrument panel 3 101825101 Decal On Off Key Switch above key switch 8 Bed Hold Down Bolts 4 101825102 Decal On Off Start Key Switch above key switch 9 Choke 5 102519201 Decal Operating Instructions on steering wheel 2008 Turf Carryall Vehicle Owner s Manual ...

Page 20: ...tion in this manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 STATE OF CALIFORNIA WARNING This product contains or emits chemicals or substances that have been determined b...

Page 21: ...practice that could result in minor personal injury CAUTION A CAUTION without the safety alert symbol indicates a potentially hazardous situation that could result in property damage GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated repaired or serviced See Safety Decal and Feature Identification on page 5 Other specific safety statements appear...

Page 22: ...oing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation Gasoline vehicles only To avoid unintentionally starting the vehicle Disconnect battery cables negative cable first Figure 2 Disconnect the spark plug wire from the spark plug Frame groun...

Page 23: ...order 3 2 1 2 3 4 6 5 1 Viewed from driver side of vehicle 1 Place TOW RUN Switch in TOW before disconnecting or connecting battery cables 2 Remove negative battery cable 3 Remove positive battery cable Connect battery cables in reverse order 1 Figure 2 Gasoline Vehicle 30 Figure 3 IQ System Electric Vehicle 2008 Turf Carryall Vehicle Owner s Manual Page 21 ...

Page 24: ... Turf 1 Turf 2 Turf 6 Carryall 1 Carryall 2 Carryall 2 Plus and Carryall 6 The Turf 1 and Carryall 1 electric vehicles use the IQ System electrical system the Turf 2 Carryall 2 and Carryall 6 electric vehicles use the IQ Plus electrical system Throughout this manual important features unique to each model are highlighted We urge the owner operator to read and understand this manual and to pay spec...

Page 25: ... vehicles only Do not tamper with the governor Doing so will void the warranty as well as damage the engine and other components and could result in property damage personal injury or death due to unsafe speeds KEY SWITCH The key switch 1 is mounted on the dash to the right of the steering column Figure 7 or Figure 8 Each vehicle is equipped with either a two position key switch or a three positio...

Page 26: ...gine will idle while in the NEUTRAL position See following NOTE NOTE Key start vehicle The engine will stop running if the accelerator is pressed while the Forward Reverse handle is in the NEUTRAL position Electric Vehicles The Forward Reverse rocker switch 2 is located on the right hand side of the instrument panel Figure 8 The F FORWARD and R REVERSE positions are clearly marked Press the FORWAR...

Page 27: ...Vehicles Only The gasoline vehicle is equipped with a low oil warning light 4 located on the instrument panel just above the steering column Figure 7 If the warning light comes on oil should be checked and added to the engine as necessary before continuing to use the vehicle See following CAUTION The vehicle should never be driven when the low oil warning light remains on If the warning light goes...

Page 28: ...nish the batteries and will complete the charge during the next charge cycle When the charger is unplugged the warning light will illuminate and remain illuminated for 10 seconds if the charge is less than 90 complete but the vehicle has enough power for approximately 30 minutes of operation This will alert the operator that the vehicle may be used but that it must be charged to completion as soon...

Page 29: ...m h See following WARNING If the walk away braking function remains engaged for two seconds or more a warning buzzer will sound to alert the driver that motor braking has been activated WARNING Walk away braking will not limit vehicle speed to 1 mph 1 6 km h on very steep grades Do not operate vehicle on slopes exceeding 20 grades Pedal Down Motor Braking This feature helps to control vehicle down...

Page 30: ...er of the brake pedal It has the word PARK molded into it and the words PARK BRAKE marked on top of it Figure 9 To set the park brake press the brake pedal firmly and tilt the park brake portion of the pedal forward with your foot Figure 11 See following WARNING WARNING The park brake will release automatically when either the accelerator or brake pedal is pressed The park brake has multiple locki...

Page 31: ...llow 10 seconds to elapse before switching back to the RUN position After placing the Tow Run switch in RUN position allow 10 seconds to elapse before operating the vehicle The Tow Run switch should be placed in the TOW position under the following conditions Before Towing the Vehicle Place the Tow Run switch in the TOW position to disable all motor braking functions thus preventing possible damag...

Page 32: ...tripped a series of rapid beeps will sound and vehicle speed will slow to approximately one half of its top programmed speed In the event of a tripped circuit breaker bring the vehicle to a complete stop remove seat and push the breaker to reset If the circuit breaker trips again when vehicle operation is resumed contact a local Club Car distributor dealer NEUTRAL LOCKOUT Gasoline Vehicles Only 81...

Page 33: ...Forward Reverse handle is shifted or accidentally bumped To prevent this chock the front and rear wheels and firmly set the park brake before servicing or leaving the vehicle NOTE Pedal start vehicle Be sure to return the switch to the OPERATE position after servicing the vehicle or it will not run with the Forward Reverse handle in either the FORWARD or REVERSE position Key start vehicle The swit...

Page 34: ...ring See Plug and Receptacle on page 55 Engine gasoline vehicles Check for proper engine oil level See Engine Oil Gasoline Vehicle on page 57 Fuel gasoline vehicles Check fuel level See Fueling Instructions Gasoline Vehicle on page 61 Check fuel tank lines cap pump fuel filters and carburetor for fuel leakage on a daily basis Exhaust system gasoline vehicles Check for leaks Performance Inspection ...

Page 35: ...hicles and at the programmed speed for IQ Plus vehicles This feature is selectable for IQ System vehicles and programmable for IQ Plus vehicles Contact your local Club Car dealer distributor to inquire about this adjustable feature Pedal Down Motor Braking Accelerate down an incline with the accelerator pedal pressed When the vehicle reaches maximum programmed speed motor braking should engage and...

Page 36: ...be stopped on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could result in overturning the vehicle To help avoid possible injury to inattentive passengers and or damage to the vehicle avoid sudden starts sudden stops and abrupt turns To help avoid the possibility of losing control of or overturning the vehicle reduce speed for adverse driving c...

Page 37: ...wnhill Electric vehicles only Pedal down or pedal up motor braking may be used to help control speed when going downhill however steep terrain or other conditions may require that pedal braking be used in conjunction with motor braking Gasoline vehicles only Do not shift the vehicle out of FORWARD while going downhill If you do you will not be able to shift into REVERSE or back into FORWARD until ...

Page 38: ...e accelerator is pressed This prevents the possibility of a parked vehicle with the park brake disengaged rolling away too fast to be overtaken on foot Gasoline vehicles only Turn the fuel shut off valve 1 Figure 19 Page 42 or Figure 20 Page 42 to the closed OFF position when the vehicle is not in use BED LATCH The Turf 1 Turf 2 Carryall 1 Carryall 2 and Carryall 2 Plus are equipped with a bed lat...

Page 39: ... to free it from the track notch and gently lower the bed DO NOT drop the bed To lower the bed of the Turf 6 or Carryall 6 secure the prop rod in the prop rod clip and gently lower the bed Make sure to install the cargo bed hold down bolts See following WARNING WARNING Bed hold down bolts must be fastened Otherwise bed can tip up unexpectedly Failure to follow these instructions can cause severe i...

Page 40: ...gers plus gross trailer weight 800 lb 363 kg 1200 lb 544 kg 1500 lb 680 kg Trailer tongue weight 150 lb force 667 N 150 lb force 667 N 150 lb force 667 N Maximum payload capacity must be reduced accordingly when any option or accessory is installed on the vehicle See following NOTE NOTE A standard vehicle with a cab accessory weighing 235 lb 107 kg must reduce its maximum payload capacity by 235 l...

Page 41: ...d unless it is on an approved trailer The vehicle to be transported should be tied securely to the trailer with the Forward Reverse handle or switch in the NEUTRAL position the key switch in the OFF position and the park brake firmly pressed and locked Because of the added length of the trailer use caution when making turns Do not transport the vehicle on a trailer with a load in the vehicle cargo...

Page 42: ...d then coat them with Battery Terminal Protector Spray CCI P N 1014305 4 Store vehicle in a cool dry place This will minimize battery self discharge 5 Adjust tires to recommended tire pressure See Vehicle Specifications Electric Vehicles on page 64 6 Perform semiannual periodic lubrication See Periodic Lubrication Schedules on page 47 7 Thoroughly clean front body rear body seats cargo bed battery...

Page 43: ...ries or batteries with bulged cases Discard the battery Frozen batteries can explode CAUTION Batteries in a low state of charge will freeze at low temperatures PREPARING THE GASOLINE VEHICLE FOR EXTENDED STORAGE 1 Unload the vehicle so that tires are supporting only the weight of the vehicle 2 Store vehicle in a cool dry place This will minimize battery self discharge If the battery appears to be ...

Page 44: ...osion Wash tops and terminals of batteries with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse solution off batteries Do not allow this solution to enter the batteries Be sure terminals are tight Let the terminals dry and then coat them with Battery Terminal Protector Spray CCI P N 1014305 6 To protect the engine remove spark plug and pour 1 2 ounce ...

Page 45: ...edules and Periodic Lubrication Schedules to keep the vehicle in proper working condition Any vehicle not functioning correctly should be removed from use until it is properly repaired This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions Contact your local Club Car distributor dealer to perform all repairs and semiannual and annual periodic s...

Page 46: ...icle frame engine or other metal component PERIODIC SERVICE SCHEDULES See General Warnings on page 19 WARNING Service repairs and adjustments must be made per instructions in the maintenance and service manual NOTE If the vehicle is constantly hauling heavy loads or hauling a trailer these preventive maintenance procedures should be performed more often than recommended in the Periodic Service Sch...

Page 47: ... appropriate maintenance and service manual Lubricate brake slides per Lubrication Schedule See Wheel Brake Assemblies section in the appropriate maintenance and service manual Brake system Check brake cables for damage replace if necessary Electrical wiring and connections Check for tightness and damage Forward Reverse switch Check condition of contacts and wire connections make sure connections ...

Page 48: ...eneral vehicle Wash engine compartment and underside of vehicle Do not wash engine when hot Battery Clean terminals and wash dirt from casing check electrolyte level See page 56 Front wheel alignment and camber Check and adjust if necessary See Steering and Front Suspension section in the appropriate maintenance and service manual Electrical wiring and connections Check for tightness and damage Ch...

Page 49: ...result in fire property damage severe personal injury or death PERIODIC LUBRICATION SCHEDULES PERIODIC LUBRICATION SCHEDULE ELECTRIC VEHICLES REGULAR INTERVAL SERVICE LUBRICATION POINTS RECOMMENDED LUBRICANT Brake pedal shaft bearings 1 Dry Moly Lube CCI P N 1012151 Brake linkage and pivots 2 Dry Moly Lube CCI P N 1012151 Accelerator pivot rod supports Dry Moly Lube CCI P N 1012151 Charger Recepta...

Page 50: ...Periodic Lubrication Schedules 1 3 1 6 6 8 8 7 3 2 6 6 2 6 5 5 5 5 4 85 Figure 21 Lubrication Points Electric Vehicles Page 48 2008 Turf Carryall Vehicle Owner s Manual ...

Page 51: ... 4 wheel brake vehicles rear for 2 wheel brake vehicles Dry Moly Lube CCI P N 1012151 Check fill unitized transaxle to plug level 27 oz 8 liters 80 90 WT API Class GL 3 or 80 90 WT AGMA Class EP Gear Lube Annually by trained technician only or every 100 hours of operation whichever comes first Inspect front wheel bearings Repack as necessary 7 Chassis Lube EP NLGI Grade 2 First change 100 hours ad...

Page 52: ...nesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WARNING Wear safety glasses or approved eye protection when servicing the vehicle or battery charger Wear a full face shield and rubber gloves when working on or near batteries Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid sh...

Page 53: ...ion of baking soda and water 1 cup baking soda 237 mL per gallon 3 8 L of water Rinse solution off batteries Do not allow this solution to enter the battery Be sure terminals are tight Let the terminals dry and then spray them with Battery Terminal Protector Spray CCI P N 1014305 NOTE Dispose of waste water properly 2 The electrolyte level in the batteries should be checked weekly Figure 23 Add wa...

Page 54: ...ircuit in accordance with all applicable electrical codes for the location Be sure wire connections at the receptacle and fuse link are clean and tight Have worn cut or damaged power cords or wires replaced immediately Do not expose to rain or any liquid Keep the charger dry Do not use near fuels grain dust solvents thinners or other flammables Chargers can ignite flammable materials and vapors Co...

Page 55: ... and at two hours into the charge cycle the charger will shut off in order to run a self diagnostic program ammeter will drop to zero Charging will resume in a few moments ammeter returns to previous rate of charge Each electric vehicle is supplied with either a fully automatic stationary battery charger Turf 1 Turf 2 Carryall 1 and Carryall 2 or fully automatic onboard charger Carryall 6 as stand...

Page 56: ...lub Car battery chargers interact with the vehicle onboard computer The computer records the amount of energy consumed during vehicle use While the charger is plugged in the vehicle s control circuit is locked out preventing operation of the vehicle as well as the possibility of subsequent damage to the charger and vehicle Once the lockout is actuated the charger turns on The onboard computer then...

Page 57: ... worn or damaged If charger plug or receptacle show signs of corrosion or the plug is difficult to insert or remove the receptacle contacts and plug terminals should be cleaned with a good electrical contact cleaner or lightly sprayed with WD 40 brand spray lubricant The plug should then be inserted and removed several times to ensure ease of insertion ease of removal and good electrical contact S...

Page 58: ...n Contains acid Causes severe burns Avoid contact with skin eyes or clothing Antidotes External Flush with water Call a physician immediately Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WARNING Do not jump start a dead battery using another battery and...

Page 59: ...rs weak have it charged by a trained technician The battery should never be left discharged any longer than absolutely necessary do not leave discharged overnight ENGINE OIL GASOLINE VEHICLE Even though the low oil warning light on the dash should illuminate if oil level becomes low engine oil level should be checked monthly Vehicle should be on a level surface when checking oil Do not overfill wi...

Page 60: ...peration or annually whichever comes first 1 Turn the key switch to the OFF position then remove the key Place the Forward Reverse handle in the neutral POSITION Chock the front wheels 2 Access the engine compartment 3 Disconnect the battery cables negative cable first See WARNING To avoid unintentionally starting in General Warnings on page 19 4 Position a pan designed for oil changes under the f...

Page 61: ...it clockwise and tighten to 18 ft lb 24 4 N m 8 Relocate the oil drain pan to a position under the engine oil filter Figure 30 9 Remove the engine oil filter 1 turning it counterclockwise allowing the residual oil in the filter port and filter to drain into the oil drain pan 2 Figure 31 See following NOTE NOTE An oil drip guard 3 can be used to prevent excess oil from dripping into the engine base...

Page 62: ... P N 1016467 designed for this engine 12 Tighten the oil filter by hand until tight Do not use a band wrench or channel lock plier to tighten 13 Remove the dipstick and add engine oil into the dipstick port Use a funnel or pour spout to direct the oil into the dipstick port With filter change the engine requires 38 ounces 1 12 liters of oil per change Refer to oil viscosity guidelines for selectio...

Page 63: ...rounded If the pump is not grounded the vehicle must be grounded to the pump before and during the fueling operation If the vehicle has an all weather enclosure installed be sure the fuel tank is properly vented as shown Figure 34 To avoid the possibility of fire clean up any spilled fuel before operating the vehicle CAUTION To allow for expansion do not fill higher than one inch 2 54 cm from the ...

Page 64: ...e Use non abrasive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The seats of the vehicle will last longer with proper cleaning Use a solution of 10 liquid soap and warm water applied with a soft cloth For imbedded dirt a soft bristle brush may be used For heavy soiling difficult stains or scratches blemish...

Page 65: ...cle is equipped with an electric powered lift bed remove the bed before servicing the bed lift system SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle we strongly urge the new owner to register the vehicle with Club Car This will enable us to contact you if the need arises Please send your name address and serial number s of the vehicle s to Club Car Inc P O Box 204...

Page 66: ... self adjusting drum brakes on each rear wheel Park brake is automatically released Self adjusting multi latch ratchet and pawl Brakes Mechanical brake cable system to manually adjusted drum brakes on all four wheels Park brake is automatically released Self adjusting multi latch ratchet and pawl BODY CHASSIS Frame chassis Twin I Beam welded aluminum Side and rear body All aluminum Front body Armo...

Page 67: ...in 196 cm 89 75 in 228 cm Floorboard height 11 75 in 30 cm 11 75 in 30 cm 11 75 in 30 cm Load bed height 27 in 69 cm 27 625 in 70 cm 27 in 69 cm Seat height 30 in 76 cm 30 25 in 77 cm 30 in 76 cm Load bed size Box bed dimensions 37 6 in x 45 1 in x 9 3 in 96 x 115 x 23 cm 48 8 in x 49 8 in x 10 9 in 124 x126 x 28 cm 64 2 in x 44 in x 18 5 in 163 x 112 x 47 cm Load bed size Flat bed dimensions 35 8...

Page 68: ...at 0 F 17 8 C 650 cca at 32 F 0 C 105 minute reserve capacity and 35 amp charging capacity Torque converter Automatic variable speed dry type STEERING SUSPENSION BRAKES Steering Self adjusting rack and pinion Suspension Front mono leaf and rear multi leaf springs with dual hydraulic shocks Suspension Front and rear multi leaf springs with dual hydraulic shocks Brakes Mechanical brake cable system ...

Page 69: ... 98 cm 38 5 in 98 cm 38 5 in 98 cm 38 5 in 98 cm Weight Standard gasoline vehicle dry fuel tank 658 lb 298 kg 749 lb 340 kg 786 lb 357 kg 893 lb 405 kg Forward speed 12 15 mph 19 24 km h 14 16 mph 23 26 km h 17 18 mph 27 29 km h 14 16 mph 23 26 km h Curb clearance circle diameter 17 ft 6 in 533 cm 20 ft 8 in 630 cm 20 ft 8 in 630 cm 24 ft 8 in 752 cm Turning radius per SAE J 695 101 in 257 cm 120 ...

Page 70: ...kg 1200 lb 544 kg 1500 lb 680 kg Standard seating capacity persons 2 2 2 2 LIQUID CAPACITIES Engine crankcase without filter 32 oz 95 liters 32 oz 95 liters 32 oz 95 liters 32 oz 95 liters Engine crankcase with filter 38 oz 1 12 liters 38 oz 1 12 liters 38 oz 1 12 liters 38 oz 1 12 liters Unitized transaxle 27 oz 8 liters 27 oz 8 liters 27 oz 8 liters 27 oz 8 liters Fuel tank 7 gallons 26 5 liters...

Page 71: ...bricants trim pieces seats routine wear items such as the charger plug and receptacle brake shoes belts brushes bushings drive buttons engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate CLUB CAR ...

Page 72: ...CLUB CAR MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE OR DEALER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPE...

Page 73: ... battery a prudent owner will read and study the charger owner s manual the electric vehicle owner s manual the operator instructions and the battery warning labels and will exercise due care in working on or around batteries Transportation expenses for warranty services are also excluded from this warranty WARRANTY LIMITATIONS CLUB CAR s liability under this limited warranty shall be to replace a...

Page 74: ...on on the duration of an implied warranty nor exclusions or limitations of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from states to states For further information contact WARRANTY SERVICES CLUB CAR INC P O Box 204658 Augusta Georgia 30917 4658 U S...

Page 75: ... battery a prudent owner will read and study the charger owner s manual the electric vehicle owner s manual the operator instructions and the battery warning labels and will exercise due care in working on or around batteries Transportation expenses for warranty services are also excluded from this warranty WARRANTY LIMITATIONS CLUB CAR s liability under this limited warranty shall be to replace a...

Page 76: ...on on the duration of an implied warranty nor exclusions or limitations of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from states to states For further information contact WARRANTY SERVICES CLUB CAR INC P O Box 204658 Augusta Georgia 30917 4658 U S...

Page 77: ... battery a prudent owner will read and study the charger owner s manual the electric vehicle owner s manual the operator instructions and the battery warning labels and will exercise due care in working on or around batteries Transportation expenses for warranty services are also excluded from this warranty WARRANTY LIMITATIONS CLUB CAR s liability under this limited warranty shall be to replace a...

Page 78: ...on on the duration of an implied warranty nor exclusions or limitations of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from states to states For further information contact WARRANTY SERVICES CLUB CAR INC P O Box 204658 Augusta Georgia 30917 4658 U S...

Page 79: ...rger Without limiting the generality of the foregoing in any way and as part of its limited warranty exclusion CLUB CAR does not warrant that the Computer or Controller is suitable for use in any application other than its PowerDrive System 48 PowerDrive Plus and IQ System products As in the use of any battery operated device a prudent owner will read and study the charger owner s manual the elect...

Page 80: ...nce accident or alteration is excluded from this limited warranty Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitations of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For furthe...

Page 81: ...engine to a CLUB CAR distribution center as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact WARRANTY SERVICES CLUB CAR INC P O Box 204658 Augusta Georgia 309017 4658 U S A 1 706 863 3000 CLUB CAR EXPLANATION OF EMISSION CONTROL WARR...

Page 82: ...ates that the engine or equipment has been abused neglected or improperly maintained and that such abuse neglect or improper maintenance was the direct cause of the need for repair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage The following emission...

Page 83: ...liable for any incidental or consequential damages including but not limited to loss related to property other than the vehicle loss of use loss of time inconvenience or any other economic loss This warranty is applicable only where the California or U S EPA emission control system warranty regulation is in effect 6 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty ...

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Page 92: ...Publication Part Number 103372906 Edition Code 0607C0608B Manual No 103372906 ...

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