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2003 Turf Utility Gasoline Vehicle Owner’s Manual

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FOREWORD

 

Thank you for choosing Club Car. You have chosen the finest utility vehicle on the market; the vehicle most
widely recognized as the industry leader in vehicle efficiency and long-lasting value. Please protect your
investment and ensure that your Club Car Turf utility vehicle(s) provides years of reliable, superior perfor-
mance by reading and following the maintenance instructions in this manual.

Your comfort and safety are important to us as well, so we urge you to read and follow the step-by-step oper-
ating instructions and safety precautions in this manual. These instructions must be followed in order to avoid
the risk of severe personal injury. If you rent or loan your vehicle to others, we recommend that you ask them
to read this manual before they operate the vehicle.

Club Car products are backed by a customer support system designed to offer you fast, courteous service. In
the event that your Club Car Turf utility vehicle needs repairs or service, we recommend that your local autho-
rized Club Car representative perform them. For the name and address of the Club Car representative near-
est you, logon to our web site at www.clubcar.com or call 1-800-ClubCar (258-2227). If you would prefer to
write to us, direct your letter to: Club Car, Attention: Marketing Services, P.O. Box 204658, Augusta, Georgia
30917-4658 USA. Your local authorized Club Car representative can also provide technical advice, parts, and
service manuals.

We hope you will consider this owner’s manual a permanent part of your Club Car Turf utility vehicle. If you sell
the vehicle, please include the manual so that the next owner will have the important operating, safety, and
maintenance information it contains.

Summary of Contents for 2008 Turf

Page 1: ...2003 Owner s Manual Turf 1 Turf 2 Turf 6 Gasoline Vehicles...

Page 2: ......

Page 3: ...arburetors have been calibrated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system Maintenance and Warranty Proper maintenance is...

Page 4: ...ty registration form Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual This manual contains proprietar...

Page 5: ...hat you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your Club...

Page 6: ...the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state ments and procedures it contains along with the safety decals...

Page 7: ...ration and Daily Safety Checklist 17 Driving Instructions 18 Bed Latch 20 Prop Rod 20 Loading and Unloading 21 Towing with the Vehicle 22 Transporting on a Trailer 23 Storage 23 Maintenance 26 Periodi...

Page 8: ...ily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your Club Car distributor dealer DANGER A DANGER indicates an immediate hazard that will...

Page 9: ...le or increases maximum vehicle speed beyond factory specifications could result in severe personal injury or death Check the vehicle for proper location of all vehicle safety and operation decals and...

Page 10: ...y or death Do not ride in cargo bed WARNING CCI 1015539 01 Before using vehicle read operating instructions Remain seated and hold on to seat handle while moving Do not start vehicle until all occupan...

Page 11: ...gative frame ground Can cause severe injury Do not contact positive battery post or cable to frame Disconnect negative battery lead first Excessive speed Can cause severe injury or death Do not tamper...

Page 12: ...OPERATION OFF DURING STORAGE OR TRANSPORT CCI 101547601 WARNING KEEP CLEAR Rotating parts HOT manifold muffler CAN CAUSE SEVERE INJURY CCI 101960501 WARNING ROTATING PARTS AND HOT MANIFOLD DECAL Ridi...

Page 13: ...ving Study and understand controls Make sure wheels are turned in desired direction Turn key to ON position and be sure nothing is in your path While vehicle is stopped select direction by placing shi...

Page 14: ...parts or making inquiries CONTROLS AND INDICATORS Read DANGER and WARNING on page 7 WARNING Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating...

Page 15: ...aight up position NEUTRAL the vehicle will not run Club Car vehicles operate at reduced speed in reverse The reverse buzzer will sound as a warning when the Forward Reverse handle is in REVERSE Figure...

Page 16: ...into it and the words PARK BRAKE marked on top of it Figure 6 To set the park brake depress the brake pedal firmly and tilt the park brake portion of the pedal forward Figure 7 WARNING The park brake...

Page 17: ...everse handle in either the FORWARD or REVERSE position CHOKE The choke is located on the seat support panel below and to the left of the driver s left knee If the vehicle is hard to start in cool or...

Page 18: ...l in the vehicle The hour meter should be used by the trained tech nician to track vehicle usage and determine when periodic service procedures are required See Periodic Service Schedule on page 26 HE...

Page 19: ...Check for leaks WARNING Be sure the plastic has been removed from the seat bottom before operating the vehicle Failure to do so may result in a fire property damage personal injury or death PERFORMAN...

Page 20: ...pped persons Be sure all persons can properly operate the vehicle prior to allowing them to drive the vehicle Be sure all passengers are capable of securing themselves in a vehicle before allowing the...

Page 21: ...the vehicle is in REVERSE 8 Slowly depress accelerator pedal The park brake will release automatically and the vehicle will start to move As the accelerator pedal is depressed speed will increase unti...

Page 22: ...on Remove the key and turn fuel shut off valve to closed OFF position when the vehicle is not in use Figure 15 BED LATCH Read DANGER and WARNING on page 7 Turf 1 and Turf 2 vehicles are equipped with...

Page 23: ...tire body clear Failure to follow these instructions could result in severe injury Keep hands clear of crush area between bed and seat back support To lower the bed of a Turf 2 vehicle lift the bed so...

Page 24: ...Do not tow a vehicle or trailer on public streets or highways Normal vehicle operating speed should be reduced when towing Extreme caution should be used when towing Total vehicle capacity including t...

Page 25: ...dle in NEUTRAL the key switch OFF and the park brake firmly depressed and locked Because of the added length of the trailer use caution when making turns Do not transport the vehicle on a trailer with...

Page 26: ...d drain fuel remaining in bowl into a small clean container then pour the fuel from the container into vehicle fuel tank Tighten the carburetor drain screw 3 3 Fill fuel tank to about 1 inch 2 5 cm fr...

Page 27: ...pumped into the carburetor and fuel lines and the engine starts Turn the engine off and return neutral lockout cam to the OPERATE position See following NOTE NOTE Due to the oil added to the engine in...

Page 28: ...FF remove the key place the Forward Reverse handle in the NEUTRAL position and chock tires prior to servicing Moving parts Do not attempt to service gasoline vehicle while the engine is running Do not...

Page 29: ...Clean terminals and wash dirt from casing check electrolyte level See page 31 Front wheel alignment and camber Check and adjust if necessary See Section 7 Steering and Front Suspension in the appropri...

Page 30: ...fittings Chassis Lube EP NLGI Grade 2 Brake slides Dry Moly Lube CCI P N 1012151 Annually by trained technician only every 100 hours of operation Check fill unitized transaxle to plug level 27 oz 8 li...

Page 31: ...to the oil filler tube and immediately remove it again 3 If the oil level is at or below the low level mark on the dipstick gauge add oil until the level is between low and full levels safe level 4 Re...

Page 32: ...fuel tank Avoid spilling fuel NOTE Whenever possible avoid using oxygenated fuels and fuels that are blended with alcohol Vehicles to be stored for extended periods should be prepared for storage as...

Page 33: ...tteries Charge battery in a well ventilated area only Battery Poison Contains acid Causes severe burns Avoid contact with skin eyes or clothing Antidotes External Flush with water Call a physician imm...

Page 34: ...Flex front body and an all aluminum rear body and cargo bed Use a commercially available automotive cleaning solution with a sponge or soft cloth for normal cleaning A garden hose at normal residentia...

Page 35: ...ts and tinted windshields will not protect occupants from flying objects If the vehicle has a portable refreshment center option installed in the bed it must be removed before unlatching and lifting t...

Page 36: ...rear multi leaf springs with dual hydraulic shocks Brakes Mechanical brake cable system to self adjusting drum brakes on each rear wheel with automatic release park brake Manually adjusted Brakes Mec...

Page 37: ...3 in 96 x 115 x 23 cm 48 8 x 49 8 x 10 9 in 124 x 126 x 28 cm 70 5 x 45 1 x 9 3 in 163 x 115 x 23 cm Load bed size flat bed dimensions 35 8 x 44 3 in 91 x 112 cm 46 9 x 48 3 in 119 x 126 cm 67 6 x 44...

Page 38: ...te or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate CLUB CAR warranties Also excluded from any C...

Page 39: ...VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTH...

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Page 41: ...2003 Turf Utility Gasoline Vehicle Owner s Manual...

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Page 44: ...Turf Utility Gasoline Club Car Inc P O Box 204658 Augusta GA 30917 4658 Manual No 102318607 Edition Code 0802D00000...

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