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FUEL AND OIL RECOMMENDATIONS

Fuel

Use only clean, fresh, unleaded regular grade

gasoline.

Octane Rating

The octane rating of a gasoline is a measure

of its resistance to “knocking”. Use of a mini-
mum of 87 octane of the anti-knock index is
recommended.The anti-knock index is posted on
service station pumps in the U.S.A.

Oxygenated Fuel

If you use oxygenated fuel (either ethanol or
MTBE added to gasoline), be sure it is unleaded
and meets the minimum octane rating require-
ment.

The following are the EPA approved percent-

ages of fuel oxygenates.

ETHANOL: (Ethyl or Grain Alcohol) You may
use gasoline containing up to 10% ethanol by
volume.

MTBE: (Methyl Tertiary Butyl Ether) You may
use gasoline containing up to 15% MTBE by
volume.
METHANOL: (Methanol or Wood Alcohol) 5% by
volume.

You may use gasoline containing up to 5%

methanol by volume, as long as it also contains
cosolvents and corrosion inhibitors to protect
the fuel system. Gasoline containing more than
5% methanol by volume may cause starting
and/or performance problems. It may also dam-
age metal, rubber, and plastic parts of your fuel
system.

Engine Oil

The following engine oils are recommended.

API Service Classification: SC, SD, SE, SF,
SG, or SH.

Oil Viscosity

Choose the viscosity according to the tem-

perature as follows:

Fuel Information

THIS VEHICLE IS CERTIFIED TO OPER-

ATE ON UNLEADED REGULAR GRADE
GASOLINE ONLY. A minimum of 87 octane of
the anti-knock index is recommended. The anti-
knock index is posted on service station pumps
in the U.S.A.

Emission Control Information

To protect the environment in which we all

live, Club Car has incorporated crankcase emis-
sion (1) and exhaust emission (2) control sys-
tems (EM) in compliance with applicable regu-
lations of the U.S. Environmental Protection
Agency and California Air Resources Board.

1. Crankcase Emission Control System

A sealed-type crankcase emission control

system is used to eliminate blow-by gases. The
blow-by gases are led to the breather chamber
through the crankcase. Then, it is led to the air
cleaner.

Oil is separated from the gases while passing

through the inside of the breather chamber
from the crankcase, and then returned back to
the bottom of the crankcase.

2. Exhaust Emission Control System

The exhaust emission control system applied

to this engine consists of a carburetor and an
ignition system having optimum ignition timing
characteristics.

The carburetors have been calibrated to

provide lean air/fuel mixture characteristics
and optimum fuel economy with a suitable air
cleaner and exhaust system.

Maintenance and Warranty

Proper maintenance is necessary to ensure

that your engine will continue to have low emis-
sion levels. Those items identified by the Periodic
Maintenance Chart are necessary to ensure
compliance with the applicable standards.

The Club Car Limited Emission Control

System Warranty requires that you return your
engine to an authorized Club Car Dealer for
remedy under warranty. Please read the warranty
carefully, and keep it valid by complying with
the owner’s obligations it contains.

Tampering with Emission Control
System Prohibited

California State law prohibits the following

acts or the causing thereof: (1) the removal or
rendering inoperative by any person other than
for purposes of maintenance, repair, or replace-
ment, of any device or element of design incor-
porated into any new engine for the purposes of
emission control prior to its sale or delivery to the
ultimate purchaser or while it is in use, or (2) the
use of the engine after such device or element of
design has been removed or rendered inopera-
tive by any person.

Among those acts presumed to constitute

tampering are the acts listed below:

Do not tamper with the original emission relat-

ed parts:
• Carburetor and internal parts
• Spark plugs
• Magneto or electronic ignition system
• Fuel filter element
• Air cleaner element
• Crankcase
• Cylinder head
• Breather chamber and internal parts
• Intake pipe and tube

EMISSION CONTROL INFORMATION

-20

°

C -10

°

C

0

°

C

10

°

C

20

°

C

30

°

C

40

°

C

-4

°

F

14

°

F

32

°

F

50

°

F

68

°

F

86

°

F 104

°

F

SAE 5W-20

SAE 10W-30/SAE 10W-40

SAE 30

SAE 40

NOTE

• If “knocking or pinging” occurs, use a

different brand of gasoline or higher
octane rating.

• Do not mix oil with gasoline.

• Gasoline is extremely flammable and

can be explosive under certain con-
ditions. Turn the engine switch OFF.
Do not smoke. Make sure the area is
well ventilated and free from any
source of flame or spar ks; this
includes any appliance with a pilot
light. Never fill the tank so the fuel
level rises into the filler neck. If the
tank is overfilled, heat may cause
the fuel to expand and overflow
through the vent in the fuel tank.

• After refueling, make sure the tank

cap is closed securely.

• If gasoline is spilled on the fuel tank

wipe it off immediately.

CAUTION

WARNING

WARNING

NOTE

• Using multi-grade oils (5W-20, 10W-

30, and 10W-40) will increase oil
consumption. Check oil level more
frequently when using them.

 

2003 Turf Utility Gasoline Vehicle Owner’s Manual

Page 1

Summary of Contents for 2008 Turf

Page 1: ...2003 Owner s Manual Turf 1 Turf 2 Turf 6 Gasoline Vehicles...

Page 2: ......

Page 3: ...arburetors have been calibrated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system Maintenance and Warranty Proper maintenance is...

Page 4: ...ty registration form Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual This manual contains proprietar...

Page 5: ...hat you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your Club...

Page 6: ...the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state ments and procedures it contains along with the safety decals...

Page 7: ...ration and Daily Safety Checklist 17 Driving Instructions 18 Bed Latch 20 Prop Rod 20 Loading and Unloading 21 Towing with the Vehicle 22 Transporting on a Trailer 23 Storage 23 Maintenance 26 Periodi...

Page 8: ...ily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your Club Car distributor dealer DANGER A DANGER indicates an immediate hazard that will...

Page 9: ...le or increases maximum vehicle speed beyond factory specifications could result in severe personal injury or death Check the vehicle for proper location of all vehicle safety and operation decals and...

Page 10: ...y or death Do not ride in cargo bed WARNING CCI 1015539 01 Before using vehicle read operating instructions Remain seated and hold on to seat handle while moving Do not start vehicle until all occupan...

Page 11: ...gative frame ground Can cause severe injury Do not contact positive battery post or cable to frame Disconnect negative battery lead first Excessive speed Can cause severe injury or death Do not tamper...

Page 12: ...OPERATION OFF DURING STORAGE OR TRANSPORT CCI 101547601 WARNING KEEP CLEAR Rotating parts HOT manifold muffler CAN CAUSE SEVERE INJURY CCI 101960501 WARNING ROTATING PARTS AND HOT MANIFOLD DECAL Ridi...

Page 13: ...ving Study and understand controls Make sure wheels are turned in desired direction Turn key to ON position and be sure nothing is in your path While vehicle is stopped select direction by placing shi...

Page 14: ...parts or making inquiries CONTROLS AND INDICATORS Read DANGER and WARNING on page 7 WARNING Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating...

Page 15: ...aight up position NEUTRAL the vehicle will not run Club Car vehicles operate at reduced speed in reverse The reverse buzzer will sound as a warning when the Forward Reverse handle is in REVERSE Figure...

Page 16: ...into it and the words PARK BRAKE marked on top of it Figure 6 To set the park brake depress the brake pedal firmly and tilt the park brake portion of the pedal forward Figure 7 WARNING The park brake...

Page 17: ...everse handle in either the FORWARD or REVERSE position CHOKE The choke is located on the seat support panel below and to the left of the driver s left knee If the vehicle is hard to start in cool or...

Page 18: ...l in the vehicle The hour meter should be used by the trained tech nician to track vehicle usage and determine when periodic service procedures are required See Periodic Service Schedule on page 26 HE...

Page 19: ...Check for leaks WARNING Be sure the plastic has been removed from the seat bottom before operating the vehicle Failure to do so may result in a fire property damage personal injury or death PERFORMAN...

Page 20: ...pped persons Be sure all persons can properly operate the vehicle prior to allowing them to drive the vehicle Be sure all passengers are capable of securing themselves in a vehicle before allowing the...

Page 21: ...the vehicle is in REVERSE 8 Slowly depress accelerator pedal The park brake will release automatically and the vehicle will start to move As the accelerator pedal is depressed speed will increase unti...

Page 22: ...on Remove the key and turn fuel shut off valve to closed OFF position when the vehicle is not in use Figure 15 BED LATCH Read DANGER and WARNING on page 7 Turf 1 and Turf 2 vehicles are equipped with...

Page 23: ...tire body clear Failure to follow these instructions could result in severe injury Keep hands clear of crush area between bed and seat back support To lower the bed of a Turf 2 vehicle lift the bed so...

Page 24: ...Do not tow a vehicle or trailer on public streets or highways Normal vehicle operating speed should be reduced when towing Extreme caution should be used when towing Total vehicle capacity including t...

Page 25: ...dle in NEUTRAL the key switch OFF and the park brake firmly depressed and locked Because of the added length of the trailer use caution when making turns Do not transport the vehicle on a trailer with...

Page 26: ...d drain fuel remaining in bowl into a small clean container then pour the fuel from the container into vehicle fuel tank Tighten the carburetor drain screw 3 3 Fill fuel tank to about 1 inch 2 5 cm fr...

Page 27: ...pumped into the carburetor and fuel lines and the engine starts Turn the engine off and return neutral lockout cam to the OPERATE position See following NOTE NOTE Due to the oil added to the engine in...

Page 28: ...FF remove the key place the Forward Reverse handle in the NEUTRAL position and chock tires prior to servicing Moving parts Do not attempt to service gasoline vehicle while the engine is running Do not...

Page 29: ...Clean terminals and wash dirt from casing check electrolyte level See page 31 Front wheel alignment and camber Check and adjust if necessary See Section 7 Steering and Front Suspension in the appropri...

Page 30: ...fittings Chassis Lube EP NLGI Grade 2 Brake slides Dry Moly Lube CCI P N 1012151 Annually by trained technician only every 100 hours of operation Check fill unitized transaxle to plug level 27 oz 8 li...

Page 31: ...to the oil filler tube and immediately remove it again 3 If the oil level is at or below the low level mark on the dipstick gauge add oil until the level is between low and full levels safe level 4 Re...

Page 32: ...fuel tank Avoid spilling fuel NOTE Whenever possible avoid using oxygenated fuels and fuels that are blended with alcohol Vehicles to be stored for extended periods should be prepared for storage as...

Page 33: ...tteries Charge battery in a well ventilated area only Battery Poison Contains acid Causes severe burns Avoid contact with skin eyes or clothing Antidotes External Flush with water Call a physician imm...

Page 34: ...Flex front body and an all aluminum rear body and cargo bed Use a commercially available automotive cleaning solution with a sponge or soft cloth for normal cleaning A garden hose at normal residentia...

Page 35: ...ts and tinted windshields will not protect occupants from flying objects If the vehicle has a portable refreshment center option installed in the bed it must be removed before unlatching and lifting t...

Page 36: ...rear multi leaf springs with dual hydraulic shocks Brakes Mechanical brake cable system to self adjusting drum brakes on each rear wheel with automatic release park brake Manually adjusted Brakes Mec...

Page 37: ...3 in 96 x 115 x 23 cm 48 8 x 49 8 x 10 9 in 124 x 126 x 28 cm 70 5 x 45 1 x 9 3 in 163 x 115 x 23 cm Load bed size flat bed dimensions 35 8 x 44 3 in 91 x 112 cm 46 9 x 48 3 in 119 x 126 cm 67 6 x 44...

Page 38: ...te or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate CLUB CAR warranties Also excluded from any C...

Page 39: ...VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTH...

Page 40: ......

Page 41: ...2003 Turf Utility Gasoline Vehicle Owner s Manual...

Page 42: ......

Page 43: ......

Page 44: ...Turf Utility Gasoline Club Car Inc P O Box 204658 Augusta GA 30917 4658 Manual No 102318607 Edition Code 0802D00000...

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