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Club Car 2002 Pioneer 1200, Owner'S Manual

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Club Car 2002 Pioneer 1200 Owner'S Manual Download Page 6

 

!

WARNING

Rotating Parts

Practice Safety

 

Page 4

2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual

 

Safety signs like you see above may at first seem shocking, but their impact is mild
compared with the reality of severe personal injury.

Your safety and satisfaction are of the utmost importance to Club Car. That is why
before operating the vehicle, we urge you to review the information in this manual.
Understand and become familiar with the DANGER, WARNING and CAUTION state-
ments and procedures it contains, along with the safety decals that are affixed to your
vehicle.

Take time to understand the language of safety. It is a language that can save your life.

Summary of Contents for 2002 Pioneer 1200

Page 1: ...2 0 02 OW N E R S M A N UA L 1200...

Page 2: ......

Page 3: ...ics and optimum fuel economy with a suitable air cleaner and exhaust system Maintenance and Warranty Proper maintenance is necessary to ensure that your engine will continue to have low emis sion leve...

Page 4: ...able for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual This manual contains proprietary information that is protected by copy...

Page 5: ...that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your Club...

Page 6: ...injury Your safety and satisfaction are of the utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familia...

Page 7: ...ion and Daily Safety Checklist 15 Driving Instructions 16 Bed Latch and Prop Rod 19 Front Shock Absorbers 20 Loading and Unloading 20 Towing with the Vehicle 21 Transporting on a Trailer 21 Storage 22...

Page 8: ...utions are essential and must be followed If any of the operation or warning decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoi...

Page 9: ...tatements in this manual as well as those affixed to the vehicle Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are in place and are easy to read I...

Page 10: ...ors manual and operating instructions Remain seated and hold on to seat handle while moving Drive slowly in turns and straight up and down slopes Do not start vehicle until all occupants are seated On...

Page 11: ...cle Use remote operation switch for winch control Stand to the side and away from the vehicle to operate winch Read winch operator manual before operating winch WARNING SVP146301 GASOLINE EXPLOSION FI...

Page 12: ...AND INDICATORS Read DANGER and WARNING on page 7 WARNING Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures Do not tamper with the...

Page 13: ...nd turn the key past the ON position to the START position and hold until the engine is running smoothly Release the key and it will return to the ON position and the engine should idle The engine wil...

Page 14: ...re shifting the Forward Reverse handle See WARNING and CAU TION on page 11 Pioneer vehicles operate at a reduced speed in reverse The reverse buzzer will sound as a warning when the Forward Reverse ha...

Page 15: ...ent the vehicle from rolling CHOKE The choke is located on the seat support panel below and to the left of the driver s left knee If the vehicle is hard to start in cool or cold temperatures activate...

Page 16: ...el is correct and the light stays on have a trained technician check the vehicle See following CAUTION CAUTION Failure to add oil immediately when the oil warning light stays on may result in permanen...

Page 17: ...d operation and carefully inspect each vehicle to be satisfied that it is in proper working condition before accepting delivery Use the following checklist as a guide to inspect your new vehicle This...

Page 18: ...he Forward Reverse handle is in REVERSE Steering The vehicle should be easy to steer and should not have any play in the steering wheel Accelerator After starting the engine with the key switch and pl...

Page 19: ...ning could result in overturning the vehicle To avoid possible injury to inattentive passengers and or damage to the vehicle avoid sudden starts sudden stops and abrupt turns To avoid the possibility...

Page 20: ...s necessary and depress the accelerator pedal partially when descending a hill With the accelerator pedal partially depressed the governor will cause the engine to assist the brakes in controlling dow...

Page 21: ...T drop the bed See following DANGER WARNING and NOTE DANGER Use caution when working under bed Be sure prop rod is secure Otherwise the bed will fall resulting in severe personal injury or death WARNI...

Page 22: ...ded If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning may cause vehicle to overturn possibly resulting in severe personal injury Do...

Page 23: ...ocked engage park brake TRANSPORTING ON A TRAILER WARNING Turn fuel shut off valve to closed OFF position Figure 12 Page 23 Do not allow riders in the trailer being towed Avoid sudden starts sudden st...

Page 24: ...batteries with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse solution off bat teries Do not allow this solution to enter the batteries Be sure terminal...

Page 25: ...l other semiannual periodic lubrication See Periodic Lubrication Schedule on page 27 9 Thoroughly clean front body rear body seats cargo bed engine compartment and underside of vehicle 10 Do not engag...

Page 26: ...te nance program Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive repairs that result from neglect Use the Pre Operation and Daily Safety Checklist on page 15 and...

Page 27: ...nction property damage personal injury or death Lift only one end of the vehicle at a time Use a suitable lifting device chain hoist or hydraulic floor jack with 1000 lb 454 kg minimum lifting capacit...

Page 28: ...adjust if necessary See Section 7 Steering and Front Suspension in the appropriate maintenance and service manual Electrical wiring and connections Check for tightness and damage Brake system Inspect...

Page 29: ...fluid 4 Use only DOT 5 silicone brake fluid Annually by trained technician only every 100 hours of operation Check fill transaxle to plug level 5 MC012C AS00 29 oz 85 liters 80 90 Wt API Class GL 3 or...

Page 30: ...Use of any other type brake fluid is not recommended ENGINE OIL Even though the oil warning light on the dash should illuminate if oil is getting low the engine oil level should be checked monthly The...

Page 31: ...20 10W 30 and 10W 40 will increase oil consumption Check oil level more frequently when using them Figure 17 Oil Level Figure 18 Oil Viscosity Chart full low safe level level Oil fill tube is located...

Page 32: ...oid the possibility of fire clean up any spilled gasoline before operating the vehicle CAUTION To allow for expansion do not fill higher than one inch 2 54 cm from the top of the fuel tank Avoid spill...

Page 33: ...minutes Call a physician immediately WARNING Do not jump start the vehicle To charge the battery use an automotive type 12 volt charger rated at 10 amps or less The battery in a Pioneer gasoline vehi...

Page 34: ...t failure Use non abrasive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The front body is made of an ABS DR...

Page 35: ...inch operator manual as well as the following WARNING and CAUTION statements Make sure a winch warning decal is affixed to the vehicle on the seat support panel next to the receptacle for the remote o...

Page 36: ...4 9 1 forward 20 5 1 reverse and differential lock feature or Unitized transaxle MC010C BS00 Fully synchronized forward and reverse with neutral 15 1 1 forward 20 6 1 reverse and differential lock fea...

Page 37: ...27 6 cm 15 3 cubic feet Load bed size flat bed dimensions 46 9 x 48 3 in 119 x 123 cm Vehicle rated capacity level surface only 1200 lb 544 kg Bed load capacity level surface only 800 lb 363 kg Standa...

Page 38: ...Also excluded from any CLUB CAR warranty is damage to a vehicle or component resulting from a cause other than a defect including unreasonable or unintended strain or use improper installation of acce...

Page 39: ...VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTH...

Page 40: ...2002 Pioneer 1200 Gasoline Vehicle Owner s Manual...

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Page 44: ...Club Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Int l 1 706 863 3000 Fax 1 706 863 5808 Manual No 102252014 Edition Code 0801B1001A...

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