Club Car 1998 DS, Maintenance And Service Manual Supplement

Page: 46 / 132

ELECTRICAL COMPONENTS Charger Receptacle Assembly
Page 12-10 1998/1999 PowerDrive Plus Maintenance and Service Supplement
12
Charger Receptacle Installation, Continued:
3. Install the four screws (1) that secure the receptacle assembly to the vehicle body and receptacle backing
plate (8). Tighten screws to 11 in.lb (1.2 N-m) (Figure 12-8, Page 12-10) .
4. Connect 18 gauge gray wire (9) to yellow fuse holder. Make sure fuse (11) is installed in fuse holder.
5. Connect the 10 gauge black wire (5) to the receptacle fuse link (6) on the charger receptacle assembly (Figure
12-8, Page 12-10).
6. Connect the 10 gauge red wire (4) to the positive post of battery No. 1.
7. Connect battery cables (positive cable first) and tighten to 110 in.lb (12.4 N-m) (Figure 12-1, Page 12-2). Place
Tow/Run switch in RUN.
RECEPTACLE FUSE LINK
The fuse link on the PowerDrive Plus vehicle should not blow under normal operating conditions. However, if the
fuse link has blown, the vehicle will not charge and the fuse must be replaced. The fuse link is mounted on top of
the charger receptacle in the battery compartment.
Receptacle Fuse Link Removal
1. Remove the fuse link assembly (6) from the charger receptacle (7) by removing the two nuts and washers
used to secure the 10 gauge black wire from the computer (5) and the 10 gauge black wire to the receptacle
(Figure 12-8, Page 12-10) .
2. Remove the fuse link (6) from the charger receptacle (Figure 12-8, Page 12-10) .
Receptacle Fuse Link Installation
1. Insert the two fuse link mounting posts into the mounting holes in the charger receptacle.
2. Place the two 10 gauge black wires in their original positions on the fuse link mounting posts.
3. Install nuts (2) on fuse link mounting posts and tighten to 19 in.lb (2.1 N-m) (Figure 12-8, Page 12-10) .
Figure 12-8 Charger Receptacle
5
7
1
6
11
8
4
3
9
2
TYPICAL
2 PLACES