Club Car 1998 DS, Maintenance And Service Manual Supplement

Page: 42 / 132

ELECTRICAL COMPONENTS Dynamic Braking Solenoid
Page 12-6 1998/1999 PowerDrive Plus Maintenance and Service Supplement
12
Main Solenoid Removal
1. Place Tow/Run switch in the TOW position and disconnect batteries. See Figure 12-1, Page 12-2 .
2. Remove the rear body access door.
3. Disconnect all wires from the solenoid (12) (Figure 12-4, Page 12-5) .
4. Loosen, but do not remove, one of the thread rolling screws (11) that hold the solenoid mounting bracket (10)
to the component mounting plate (Figure 12-4, Page 12-5) .
5. Lift the solenoid (12) up and out of the mounting bracket (10) (Figure 12-4, Page 12-5) .
Main Solenoid Installation
1. Mount solenoid (12) onto component mounting plate with mounting bracket (10) (Figure 12-4, Page 12-5) .
2. Tighten thread rolling screws (11) to 20 in.lb (2.2 N-m) (Figure 12-4, Page 12-5) .
3. Install washers (8), wires (2, 4 and 13) and lock nuts (1) onto large mounting posts. Tighten nuts to 60 in.lb (6.7 N-m)
(Figure 12-4, Page 12-5). See Section 11, Figure 11-1, Page 11-2 for wire destinations.
4. Install wires (3 and 6) and nuts (7) onto small mounting posts. Tighten to 18 in.lb (2.0 N-m) (Figure 12-4, Page
12-5).
5. Install rear body access door.
6. Connect batteries (positive cable first) (Figure 12-1, Page 12-2) and tighten to 110 in.lb (12.4 N-m). Place
Tow/Run switch in RUN.
DYNAMIC BRAKING SOLENOID
Read DANGER and WARNING on page 12-1.
The dynamic braking solenoid is located on the driver side of the electrical component mounting plate.
Figure 12-5 Dynamic Braking Solenoid
7
5
6
1
4
4
5
6
9
2
8
TYPICAL
2 PLACES
11
12
10
3
13
14
15
16