CLIVET WSHN-XEE2 MF 10.2 Installation And Operating Manual Download Page 51

M08R40A15-02 

WSHN-XEE2 MF 10.2-120.2 

51

11  Residual risks

General description

In this section the most common situations are indicated,as these cannot be 

controlled by the manufacturer and could be a source of risk situations for 

people or things.

Danger zone

This is an area in which only an authorised operator may work.

The danger zone is the area inside the unit which is accessible only with the 

deliberate removal of protections or parts thereof.

Handling

The handling operations, if implemented without all of the protection 

necesssary and without due caution, may cause the drop or the tipping of 

the unit with the consequent damage, even serious, to persons, things or the 

unit itself.

Handle the unit following the instructions provided in the present manual re-

garding the packaging and in compliance with the local regulations in force.

Should the refrigerant leak please refer to the refrigerant “Safety sheet”.

Installation

The incorrect installation of the unit could cause water leaks, condensate 

accumulation, leaking of the refrigerant, electric shock, poor operation or 

damage to the unit itself.

Check that the installation has been implemented by qualified technical 

personnel only and that the instructions contained in the present manual 

and the local regulations in force have been adhered to.

The installation of the unit in a place where even infrequent leaks of inflam-

mable gas and the accumulation of this gas in the area surrounding the area 

occur could cause explosions or fires.

Carefully check the positioning of the unit.

The installation of the unit in a place unsuited to support its weight and/or 

guarantee adequate anchorage may result in consequent damage to things, 

people or the unit itself.

Carefully check the positioning and the anchoring of the unit.

Easy access to the unit by children, unauthorised persons or animals may be 

the source of accidents, some serious.

Install the unit in areas which are only accessible to authorised person and/or 

provide protection against intrusion into the danger zone.

General risks

Smell of burning, smoke or other signals of serious anomalies may indicate a 

situation which could cause damage to people, things or the unit itself.

Electrically isolate the unit (yellow-red isolator).

Contact the authorised service centre to identify and resolve the problem at 

the source of the anomaly.

Accidental contact with exchange batteries, compressors, air delivery tubes 

or other components may cause injuries and/or burns.

Always wear suitable clothing including protective gloves to work inside the 

danger zone.

Maintenance and repair operations carried out by non-qualified personnel 

may cause damage to persons, things or the unit itself.

Always contact the qualified assistance centre.

Failing to close the unit panels or failure to check the correct tightening of all 

of the panelling fixing screws may cause damage to persons, things or the 

unit itself.

Periodically check that all of the panels are correctly closed and fixed.

If there is a fire the temperature of the refrigerant could reach values that in-

crease the pressure to beyond the safety valve with the consequent possible 

projection of the refrigerant itself or explosion of the circuit parts that remain 

isolated by the closure of the tap.

Do not remain in the vicinity of the safety valve and never leave the refriger-

ating system taps closed.

Electric parts

An incomplete attachment line to the electric network or with incorrectly 

sized cables and/or unsuitable protective devices can cause electric shocks, 

intoxication, damage to the unit or fires.

Carry out all of the work on the electric system referring to the electric layout 

and the present manual ensuring the use of a system thereto dedicated.

An incorrect fixing of the electric components cover may lead to the entry of 

dust, water etc inside and may consequently electric shocks, damage to the 

unit or fires.

Always fix the unit cover properly.

When the metallic mass of the unit is under voltage and is not correctly 

connected to the earthing system it may be as source of electric shock and 

electrocution.

Always pay particular attention to the implementation of the earthing 

system connections.

Contact with parts under voltage accessible inside the unit after the removal 

of the guards can cause electric shocks, burns and electrocution.

Open and padlock the general isolator prior to removing the guards and 

signal work in progress with the appropriate sign.

Contact with parts that could be under voltage due to the start up of the unit 

may cause electric shocks, burns and electrocution.

When voltage is necessary for the circuit open the isolator on the attachment 

line of the unit itself, padlock it and display the appropriate warning sign.

Moving parts

Contact with the transmissions or with the fan aspiration can cause injuries.

Prior to entering the inside of the unit open the isolater situated on the con-

nection line of the unit itself, padlock and display the appropriate warning 

sign.

Contact with the fans can cause injury.

Prior to removing the protective grill or the fans, open the isolator on the 

attachment line of the unit itself, padlock it and display the appropriate 

warning sign.

Refrigerant

The intervention of the safety valve and the consequent expulsion of the gas 

refrigerant may cause injuries and intoxication.

Always wear suitable clothing including protective gloves and eyeglasses for 

operations inside the danger zone.

Should the refrigerant leak please refer to the refrigerant “Safety sheet”.

Contact between open flames or heat sources with the refrigerant or the 

heating of the gas circuit under pressure (e.g. during welding operations) 

may cause explosions or fires.

Do not place any heat source inside the danger zone.

The maintenance or repair interventions which include welding must be 

carried out with the system off.

Hydraulic parts

Defects in tubing, the attachments or the removal parts may cause a leak 

or water projection with the consequent damages to people, things or 

shortcircuit the unit.

Summary of Contents for WSHN-XEE2 MF 10.2

Page 1: ...M08R40A15 02 21 09 17 WSHN XEE2 MF 10 2 120 2 Installation and operating manual Water cooled heat pump for indoors installation...

Page 2: ...he installation and maintenance cost for the life cycle of the system The purpose of this manual is to provide you with information that is useful from reception of the equipment through installation...

Page 3: ...General description 4 2 Reception 6 3 Positioning 8 4 Water connections 9 5 Electrical connections 12 6 Start up 18 7 Control 28 8 Maintenance 40 9 Accessories 44 10 Decommissioning 50 11 Residual ris...

Page 4: ...nced personnel they may cause damages to things and injuries people 1 4 Intended use Use the unit only for cooling heating water or a water and glycol mix keep to the limits foreseen in the technical...

Page 5: ...ctivate the unit Contact a service centre authorized by the manufacturer The installer must train the user particularly on Start up shutdown Set points change Standby mode Maintenance What to do what...

Page 6: ...advice of receipt to supplier and the carrier Any disputes must be made within 8 days from the date of the delivery Complaints after this period are invalid 2 1 Storage Observe external packaging ins...

Page 7: ...to damage the unit Keep packing material out of children s reach it may be dangerous Recycle and dispose of the packaging material in conformity with local regulations A B A Supports for handling rem...

Page 8: ...ing Units are designed to be installed INTERNAL in fixed positions Limit vibration transmission use antivibration devices on unit bearing points install flexible joints on the hydraulic connections Ch...

Page 9: ...lative water connections are subject to temperatures close to 0 C mix water with glycol or safeguard the pipes with heating cables placed under the insulation or empty the system in cases of long non...

Page 10: ...ing pump 15 Cleaning system bypass 8 expansion vessel 4 7 Water filter Use filter with mesh pitch Size Mesh pitch 10 2 22 2 0 5 mm 27 2 90 2 1 5 mm 100 2 120 2 1 6 mm It must be installed immediately...

Page 11: ...11 VALVE FOR DOMESTIC HOT WATER For details see 9 Accessories p 44 4 12 NATURAL COOLING function For details see 9 7 NATURAL COOLING function p 49 4 13 Energy recovery Option A configuration which en...

Page 12: ...s F L I full load input full load power input at max admissible condition Electrical wiringdiagram Nr 5 2 Connections 1 Refer to the unit electrical diagram the number of the diagram is shown on the s...

Page 13: ...M08R40A15 02 WSHN XEE2 MF 10 2 120 2 13 5 5 Connections performer by customer...

Page 14: ...sharing center 4 select Modify board setting 5 select Local area connection LAN 6 select Internet protocol version 4 TPC IPV4 and enter Property 7 set the IP address 192 168 1 100 8 set Subnet mask a...

Page 15: ...Distance up to 350 mt A User interface 2 Distance up to 700 mt B B1 KNX bus max 350 mt twisted pair with shield 0 8 mm EIB KNX cable marking recommende C PSX Mains power supply unit pwer supply unit...

Page 16: ...DEN 3106A Every RS485 serial line must be set up using the In Out bus system Other types of networks are not allowed such as Star or Ring networks The difference in potential between the earth of the...

Page 17: ...down yellow startup red flashing software error red flashing communicating not possible fixed hardware error communication down 5 10 BACnet IP Option LED BSP communication with AP1 module LED BUS comm...

Page 18: ...Unit OFF power supply 1 safety access 2 functional spaces 3 structure integrity 4 unit on vibration isolators 5 unit input water filter shut off valves for cleaning 6 vibration isolators on water conn...

Page 19: ...the source exchanger System heating requirements and production of domestic hot water 4 In this condition the heat is released at the same time to the user side and the recovery side of the heat excha...

Page 20: ...l the cooling capacity is dispersed on the source exchanger Cooling capacity is not released on the cooling side the cooling side pump control may be kept activated at a minimum or it may be activated...

Page 21: ...6 23 4 Safety temperature C 1 4 10 19 6 8 Electric Circuit Verify that the unit is connected to the ground plant Check the conductors are tightened as the vibrations caused by handling and transport...

Page 22: ...sible to limit the absorbed electric power with an external signal 0 10 Vcc The higher the signal is the lower the number of compressors available to meet the thermal need If only P0002 EnDemandLimit...

Page 23: ...nit parameters Select Climatic TExt 6 Climatic TExt pwd Select Parameter 7 Set 8 Confirm 9 Press 3 sec 10 Select Local connections Path Main Menu Unit parameters TExt Correction config Parameters Shor...

Page 24: ...Water reset 6 Water reset Select Parameter 7 Set 8 Confirm 9 Press 3 sec 10 Select Local connections Path Main Menu Unit parameters Water reset Parameters Short description Description P0616 MaxCWRC...

Page 25: ...cable 0 8 mm use an EIB KNX cable Possible connections Tree star in out bus mixed It is not possible to use a ring connection No end of line resistor or terminator required There must be suitable arre...

Page 26: ...setpoint3 plus optimal H2O temperature control MODE C The master manages the single cooling The master optimizes individual refrigerant circuits Active pumps only with active compressors P0658 2 P065...

Page 27: ...onstant and long operation with reduced load with frequent stop and start up of the compressor s can cause serious damages for the lack of oil return The above described operating conditions must be c...

Page 28: ...D T OutH2OUtilitySide Water outlet temperature utility side E ActualState On off eco pmp On F ActualMode Cooling Cooling PartRecover Cooling FullRecover Recover Heating Heating Recover 2 Installed com...

Page 29: ...llRecover Recover Heating Heating Recover 4 Confirm 5 Exit 7 6 Modify setpoint Step Display Action Menu Variable Keys Notes 1 Press 2 Main menu Select Unit parameters 3 Unit parameters Confirm Set Poi...

Page 30: ...time 6 Confirm 7 Select Value 8 Set On Eco 9 Confirm 10 Exit Enable Scheduler Step Display Action Menu Variable Keys Notes 1 Press 3 sec 2 Password Set Password 3 Press 4 Main menu Select Unit Paramet...

Page 31: ...r side Pump 3 Command 83 User side Inverter Command 84 User side Inverter Signal 85 User side Inverter Reset 86 Pump On for Anti freeze 87 Anti freeze Heaters User side 88 User side Flow Request 89 Li...

Page 32: ...r 1 1 Protection 1182 Compressor 2 1 Protection 1184 Source Fan 1 1 Protection 2180 High Pressure 1 2 2181 Compressor 1 2 Protection 2183 Compressor 2 2 Protection 2184 Source Fan 1 2 Protection Nr AN...

Page 33: ...ing 1301 Aries Defrost Injection 1 1 1302 Source Pump 1 1 Command 1303 Compressor 1 1 Command 1304 Compressor 2 1 Command 1305 Liquid Injection 1 1 1306 Liquid Injection 2 1 1307 RecValve Battery 1 1...

Page 34: ...d resets can cause irreversible damage Example eE0001 Phase monitor Fault active alarm EE0003 Pum 1 faulty Ok resetted alarm Display of alarm step 1 3 Reset allarm step 4 10 Step Display Action Menu V...

Page 35: ...ir temperature probe fault HW ee0030 DemandLimit Demand limit fault HW ee0031 WaterReset Water reset fault HW ee0032 External Humidity probe Error Relative humidity probe fault HW ee0033 T Quadro Ele...

Page 36: ...3 discharge temperature probe fault HW Circuit 1 ee1025 T Source 1 Source 1 temperature probe fault HW Circuit 1 ee1026 T Source 2 Source 2 temperature probe fault HW Circuit 1 ee1027 T Suction Gas Su...

Page 37: ...013 Source Pump 1 protection Source side pump 1 overload protection Source 2 EE2014 Source Pump 2 protection Source side pump 2 overload protection Source 2 EE2015 Source Pump 3 protection Source side...

Page 38: ...ECV 1 1 User side ECV connection problem HW Circuit 2 ee2071 Source ECV 1 1 Source side ECV 1 connection problem HW Circuit 2 ee2072 Source ECV 2 1 Source side ECV 2 connection problem HW Circuit 2 RE...

Page 39: ...ater temperature for defrost Circuit 2 ff2049 DFRTimeMax Defrost Time Circuit 2 HYDRAULIC CIRCUIT ALARMS Num Name Description Category iI0002 Water pressure User side low water pressure GP Ut iI0006 F...

Page 40: ...g limits etc critical use service necessary intervention frequency months 1 6 12 1 presence corrosion X 2 panel fixing X 3 water filter cleaning X 4 water quality ph weight of glycol X 5 check the exc...

Page 41: ...red 8 5 Water side exchanger It is very important for the exchanger to be able to provide the maximum thermal exchange therefore it is essential for the inner surfaces to be clean of dirt and incrusta...

Page 42: ...the seal Remove only if authorized by the manufacturer Please contact the maker for informations 8 11 crankcase heather Check closure Operation 8 12 Copeland scroll compressor Compressor may stop Pum...

Page 43: ...gs to the pumps Any anti freeze liquid contained in the system should not be discharged freely as it is a pollutant It must be collected and reused Before starting a washing the plant Example emptying...

Page 44: ...SP pressure switch of the charged system VSU safety valve PD Differential pressure switch VSR Drain valve SC plate exchanger 9 2 Recovery side hydronic unit configurations 1 standard unit 2 VARYFLOW 2...

Page 45: ...ronic assembly with 2 ON OFF pumps 2 VARYFLOW heating side 2 inverter pumps 5 Source side 3 way modulating valve 3 Source side hydronic assembly with 1 ON OFF pump 6 Source side 2 way modulating valve...

Page 46: ...46 WSHN XEE2 MF 10 2 120 2 M08R40A15 02 9 4 Source side 3 way modulating valve...

Page 47: ...M08R40A15 02 WSHN XEE2 MF 10 2 120 2 47 9 5 Source side 2 way modulating valve...

Page 48: ...48 WSHN XEE2 MF 10 2 120 2 M08R40A15 02 9 6 VALVE FOR DOMESTIC HOT WATER...

Page 49: ...r upstream of the switching valve source side VNCS The unit can be selected with or without hydronic assemblies user and source side the system must be able to absorb manage the flow rate head variati...

Page 50: ...ts covered by the legislation in question are marked with the symbol on the side With the aim of protecting the environment all of our units are produced in compliance with Directive EC on waste elect...

Page 51: ...elf Periodically check that all of the panels are correctly closed and fixed If there is a fire the temperature of the refrigerant could reach values that in crease the pressure to beyond the safety v...

Page 52: ...2 6 13 0 13 0 13 0 Refrigeration circuits No 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Refrigerant charge C1 Kg 6 1 6 8 7 8 10 7 11 8 14 8 16 3 18 2 22 1 26 0 28 6 29 9 31 2 33 8 37 7 42 9 44 2 48 0 50...

Page 53: ...Std Capacity control steps No 3 3 2 3 3 3 3 2 3 3 3 3 3 3 2 3 2 3 3 2 Oil charge C1 l 3 0 3 0 3 0 6 0 6 0 6 0 7 0 7 0 8 0 10 1 11 5 11 0 11 0 13 1 12 6 12 6 12 6 13 0 13 0 13 0 Refrigeration circuits...

Page 54: ...4 56 47 77 60 55 2 81 80 83 70 68 65 57 50 77 60 60 2 81 80 83 71 69 65 57 50 77 61 70 2 82 80 85 73 72 68 60 51 79 63 80 2 82 80 85 73 74 70 61 52 80 63 90 2 83 81 86 74 75 71 62 53 81 64 100 2 83 81...

Page 55: ...2 60 2 70 2 80 2 90 2 100 2 120 2 Twu C leaving water temperature user side Tws C leaving water temperature source side The limits refer to DT 5 C on both the service and source sides 1 Normal operati...

Page 56: ...2 90 2 100 2 120 2 Twu C leaving water temperature user side Tws C leaving water temperature source side The limits refer to DT 5 C on both the service and source sides 1 Normal operating range 2 Ope...

Page 57: ...izes 43 2 50 2 55 2 60 2 70 2 80 2 90 2 100 2 120 2 Twu C leaving water temperature user side Tws C leaving water temperature source side The limits refer to DT 5 C on both the service and source side...

Page 58: ...r side Tws C leaving water temperature source side The limits refer to DT 5 C on both the service and source sides 1 Normal operating range 2 Operating range where it is obligatory the use of water an...

Page 59: ...30 0 User side Qmin l s 0 8 0 8 0 8 1 0 1 1 1 1 1 9 1 9 2 6 2 6 2 6 3 5 3 5 3 5 4 5 4 5 5 0 5 0 8 5 8 5 Qmax l s 3 5 3 5 4 3 4 4 4 9 5 1 8 5 8 5 11 5 11 5 11 5 14 5 14 5 15 0 18 0 18 5 21 5 22 0 27 0...

Page 60: ...y 11 Functional spaces 12 Lifting brackets removable Size 10 2 12 2 14 2 16 2 19 2 22 2 27 2 30 2 Length mm 900 900 900 900 900 900 900 900 Height mm 1870 1870 1870 1870 1870 1870 1870 1870 Depth mm 1...

Page 61: ...ces 12 Lifting brackets removable Size 35 2 40 2 43 2 45 2 50 2 55 2 60 2 70 2 80 2 Length mm 1100 1100 1100 1100 1100 1100 1100 1100 1100 Height mm 1870 1870 1870 1870 1870 1870 1870 1870 1870 Depth...

Page 62: ...upply 9 Recovery side water return 10 Recovery side water supply 11 Functional spaces 12 Lifting brackets removable Size 90 2 100 2 120 2 Length mm 1100 1100 1100 Height mm 1870 1870 1870 Depth mm 220...

Page 63: ...Page intentionally left blank...

Page 64: ...6657806 info clivet es CLIVET GmbH Hydronic and Applied Division Hummelsb tteler Steindamm 84 22851 Norderstedt Germany Tel 49 0 40 32 59 57 0 Fax 49 0 40 32 59 57 194 info de clivet com CLIVET GmbH...

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