ClipperCreek HCS SERIES Installation Manual Download Page 1

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Innovative Infrastructure for

Electric and Hybrid Vehicles

HCS QUAD-MOUNT KIT

INSTALLATION GUIDE

Summary of Contents for HCS SERIES

Page 1: ...Innovative Infrastructure for Electric and Hybrid Vehicles HCS QUAD MOUNT KIT INSTALLATION GUIDE...

Page 2: ...are questions about the use of this product please contact a Service Representative Note to the Installer Some illustrations have been changed to grayscale to show detail for easier assembly Your con...

Page 3: ...TION 10 CONCRETE PAD REQUIREMENTS 10 ANCHOR BOLT PLACEMENT 10 MOUNTING THE PEDESTAL POST 11 INSTALL THE PEDESTAL BASE COVER 11 REMOVE THE PEDESTAL POST CAP 12 INSTALL THE CONDUIT ASSEMBLY 12 INSTALL T...

Page 4: ...stal Post Mounting by Pattern 11 7 The Pedestal Base Covers 11 8 Cap Removal 12 9 HCS Pedestal Conduit Assembly 12 10 The EVSE Mounting Plates 13 11 Slide EVSE Mounting Plates Together 13 12 Secure Si...

Page 5: ...hat are appropriately sized based on the EVSE power requirements with enough length to comfortably pull all the way through and above the top of the pedestal 5 feet of length is adequate 2 Two 2 Groun...

Page 6: ...stallation and assembly of the pedestal components L shape T27 Torx Driver in a variety of lengths for faster assembly Alternatively a ratcheting driver can be used If using a powered screwdriver set...

Page 7: ...rCreek Inc Page 7 Figure 1 Pedestal Dimensions for Quad Mount Installations PEDESTAL DIMENSIONS Figure 2 Pedestal Base Dimensions 3 33 5 28 14 48 23 75 14 14 20 9 5 15 Figure 3 Installation Cross Sect...

Page 8: ...8 32 Length Phillips 4000 0010 4 Machine Screw Tapered Flat Head 6 32 Size 3 8 Length Phillips 4000 0011 3 Machine Screw Tapered Flat Head 1 4 20 Size 3 4 Length T27 Torx 4000 0012 2 Machine Screw But...

Page 9: ...4000 0011 4 Machine Screw Tapered Flat Head 1 4 20 Size 3 4 Length T27 Torx 4000 0012 2 Machine Screw Button Head 1 4 20 Size 1 Length T27 Torx 4000 0019 8 Machine Screw Button Head 1 4 20 Size 2 Leng...

Page 10: ...pad to compensate for the added height of the base stiffeners This only applies if installing the optional Extension Kit Use the Pedestal Base Pattern Template To better facilitate the installation o...

Page 11: ...be level Figure 6 Pedestal Post Mounting by Pattern Wire Access Hole Wire Access Hole Service conductors are pulled beyond top of the pedestal Five 5 feet is adequate Configurations may vary slightly...

Page 12: ...in the order as shown in Figure 9 a The Standard 90 degree 1 2 NPT Fitting b The liquid tight sealing washer c1 or c2 The open pedestal hole d The locknut from the NPT Fitting inside of the pedestal T...

Page 13: ...f the pedestal post Secure the mounting plate to the pedestal with two 2 1 4 20 x 3 4 Torx flat head tapered screw using a T27 Torx driver Tighten until the head of the screw is flush with the surface...

Page 14: ...nhead screws The metal portion of the washer should face the head of the screw while the neoprene should face the tip of the screw There are two different styles of HCS plastic angle washers The corre...

Page 15: ...ain is 12 inches as measured from the bottom of the EVSE Route the three conductors that come through the EVSE s flexible conduit through the NPT connection and pull through the top of the Pedestal Po...

Page 16: ...e Align the screw hole on each side of the post cap with the corresponding thread insert on the side of the pedestal Place 1 4 Neoprene bonded sealing washers around the shaft of two 2 1 4 20 x 1 Torx...

Page 17: ...hicle Connector in the holster The button does not need to be pressed simply insert until you hear the click to lock in place Verify the safety of the installation prior to turning on the circuit brea...

Page 18: ...hese can be found on the side of the enclosure If your call is made after business hours or on weekends please leave your name telephone number the unit s serial number and a brief description of the...

Page 19: ...s warranty covers factory parts and factory labor only it does not cover field service or removal and replacement of the product or any other costs All other express and implied warranties for this pr...

Page 20: ...11850 Kemper Rd Suite E Auburn CA 95603 www ClipperCreek com 877 694 4194...