ClipperCreek, Inc.
11850 Kemper Rd., Suite E
Auburn, CA 95603
www.ClipperCreek.com
Page 1: ...ClipperCreek Inc Innovative Infrastructure for Electric and Hybrid Vehicles Model CS 3 Phase Installation Manual...
Page 2: ...tact a Customer Service Representative with any questions about the use of this product CS 3 Phase Installation Manual 20170418 indd CS 3 Phase Installation Manual 2017418 pdf Copyright 2017 ClipperCr...
Page 3: ...9 Cold Load Pickup 10 External Error Indication 10 Maintenance Current 10 MOUNTING PROCEDURES 12 INSTALLATION SERVICE WIRING 14 Delta Service Connections 14 Wye Service Connections 15 Front Door Hidd...
Page 4: ...ll Mounting of CS 3 Phase 13 4 Delta Service Connections 14 5 Wye Service Connections 15 6 Front Door Hidden Latch 16 7 Service Cable Wiring Diagram for 3 Phase AC Charging 17 8 Four Position Terminal...
Page 5: ...EVSE is designed with the safety concerns of the end user as an utmost priority however the following safety precautions must be read and followed Safety Guidelines Use this EVSE to charge electric v...
Page 6: ...wever there are some instances where high powered radio signals or nearby RF producing equipment such as digital phones RF communications equipment etc could affect operation If interference with the...
Page 7: ...lly the vehicle will immediately request a charge the green CHARGING light will turn on and charging will begin Charging overnight is the most convenient way to ensure the vehicle s full range will be...
Page 8: ...onnector back into the vehicle socket and verify that charging begins normally 2 If the Red PROTECTION light does not turn off when the connector is removed be sure the connector is removed from the v...
Page 9: ...und faults or utility power surges can be overcome automatically without the need for the user to manually re initiate charging Off Peak Charging For this feature an external timer needs to be install...
Page 10: ...e this feature to light a lamp or ring a bell in the main office indicating that a vehicle has a charging problem This early warning helps assure that each vehicle will be properly charged and ready f...
Page 11: ...17 of this manual The other two pins on the terminal block are the relay contacts for the External Indicator In summary making the best use of the Maintenance Current feature will require the followin...
Page 12: ...1 Locate the wall mounting position of the EVSE Position the bottom of the EVSE enclosure 38 above the ground The mounting holes are spaced 16 apart to accommodate common wall studs If there is no sol...
Page 13: ...e hole then connect the power conduit to the hole 3 Use a multi set or equivalent if mounting on a concrete wall 4 Attach the EVSE to the wall studs using four 4 x 2 lag screws 5 After mounting contin...
Page 14: ...be used in most cases the exception is that Motiv drivetrain vehicles will have to use a WYE supply transformer Delta feed service connections to the EVSE must be made in a specific manner adhering t...
Page 15: ...ection Wye transformer service connections require that the NEUTRAL leg be connected to EARTH GROUND somewhere in the system The LINE 1 LINE 2 and LINE 3 phases should all measure 120VAC with respect...
Page 16: ...e perform the following 1 Unfasten the two 2 machine screws on the left edge of the enclosure lid 2 Unlatch the hidden latch located underneath the enclosure inside of the connector compartment Figure...
Page 17: ...ect to the central contactor input terminal labeled 4T2 The LINE 2 120VAC conductor should connect to the right most contactor input terminal labeled 6T3 The CS 3 Phase requires a dedicated 208 240V A...
Page 18: ...wire the CS 3 Phase Line 1 Line 2 Line 3 and Service Ground as shown in Figure 7 Wire the unit from the breaker panel using wire sized according to local electrical codes The circuit breaker should be...
Page 19: ...gement inputs labeled High Low and High Off on a terminal block as shown in Figure 8 below Grounding High Off will completely inhibit charging until it is released Grounding High Low will tell the CS...
Page 20: ...e the Diagnostic LED will blink at a faster rate One of the other LEDs may also turn on and indicate the nature of the problem such as an inoperative Ground Fault circuitry or a missing Service Ground...
Page 21: ...ustomer Service Representative for assistance Ground Missing Turns on when the unit has detected a missing Service Ground CS 3 Phase will not close the contactor until a proper Service Ground has been...
Page 22: ...eaker can be turned on to power the unit When power is first applied the unit will go through an initial self testing sequence when it will check the CCID Ground Monitor and other internal circuitry T...
Page 23: ...ce the risk of electrical shock or equipment damage do not allow liquid to enter unit while cleaning it 1 Turn off the EVSE at the circuit breaker before cleaning 2 Clean the EVSE using a soft cloth l...
Page 24: ...THE MODEL NUMBER AND SERIAL NUMBER AVAILABLE WHEN CALLING This information is found on the side of the enclosure If calling after business hours or on weekends please leave a name telephone number the...
Page 25: ...AC to ground Voltage Range 185V AC to 264V AC Frequency 50 60 Hz CCID 20mA Current and Output Power at 240V SPECIFICATIONS FOR CS 3 PHASE CS 20 3 20A 16A 6 7kW CS 25 3 25A 20A 8 3kW CS 30 3 30A 24A 1...
Page 26: ...utdoor use watertight Timer Connection Ground to disable charging leave open to charge 12 volts with 1K source resistance when open circuit 12mA sink current when grounded Error Relay Contacts Dry con...
Page 27: ...l other express and implied warranties for this product including the warranties of merchantability and fitness for a particular purpose are hereby disclaimed Some states do not allow the exclusion of...
Page 28: ...ClipperCreek Inc 11850 Kemper Rd Suite E Auburn CA 95603 www ClipperCreek com...
