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Clinton 1095E, Manual

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Clinton 1095E Manual Download Page 18

 

 

 

 

 

 

--17— 

The Photo Eye(s) 

 
Clinton Industries supplies up to two photo eyes. They are connected to the LCD- 
box (phone plugs). 
 
There are two different kind of LCD- boxes available: 
 

a)

 

One eye version: 
The input terminal for the second eye has a dummy plug. Removing this 
plug will not make the second eye work. It needs further changes inside 
the box 

b)

 

 

 

     Two eye version: 
     The LCD- box has to be dedicated for two eyes. If so, the unit will  
     not work with a single eye. 

 

 

 

Summary of Contents for 1095E

Page 1: ...st the venturi function set waste removal counter zero To operate the venturi at the end Parameter 4 4 3 starts the venturi The venturi is turned ON during stitch count of parameter 4 4 4 Parameter 4 4 6 operates the chopper at the end The total amount of venturi stitches has to be larger then stitches for the chopper Description about Indroduction Page 1 Programming Page 2 Access to Hidden Parame...

Page 2: ...ng the desired buttons In some cases when the power was completely off and is turned on the LCD display stays blank for as couple of seconds The reason is a longer RESET mode In this case turn on the power wait until the display is initialized and reads OPERATING MODE Now turn the power off The display reads saving data and then goodbye see you Before the display gets blank again turn on the power...

Page 3: ...d STEP 2 Push the SET button repeatedly until the desired parameter is displayed STEP 3 Change the parameter with the buttons ARROW UP increase the value or ARROW DOWN decrease the value In the group TOGGLE SWITCHES either button ARROW UP or ARROW DOWN will toggle the parameter PLEASE NOTE To optimize a certain parameter it may be necessary to go repeatedly from the operation mode back to the same...

Page 4: ... The HIDDEN PARAMETER groups are displayed after going through the OPERATOR level Note Access to HIDDEN PARAMETERS is disabled after power was turned OFF HIDDEN PARAMETERS are enabled automatically after proceeding a MASTER RESET 3 0 0 MASTER RESET Caution Overwrites the program memory with the default settings Step 1 Turn the power off Step 2 Press NEEDLE UP NEEDLE DOWN ARROW RIGHT and ARROW UP b...

Page 5: ...el Start Delay The delay from presser foot down to start If the foot is already down this time will not affect Range 30 to 1000 Steps 10 Default 60 4 1 2 Vent del Venturi Delay The time after the cycle is finished the venturi is still turned on Range 10 to 2500 Steps 10 Default 350 4 1 3 Cutter Cutting chopper time Range 10 to 2500 Steps 10 Default 80 4 1 4 Waste Waste removal off time If this tim...

Page 6: ... at the end The counter after the photo eye is uncovered to stop Range 0 to 100 Steps 1 Default 0 4 4 4 V end ON Stitches Venturi at the end is turned ON The counter after the photo eye is uncovered to stop Range 0 to 100 Steps 1 Default 25 4 4 5 Waste rem Waste removal function If this counter is set to zero the function is turned off Range 0 to 100 Steps 1 Default 35 4 4 6 End Cut Cut after eye ...

Page 7: ...m Presser foot in the seam UP DOWN Default DOWN 4 5 1 Slow End ON OFF Default ON 4 5 3 Pos in Cyc Needle Position in Cycle UP DOWN Default DOWN 4 5 4 Soft Start ON OFF Default OFF 4 5 5 START EYE COVERED ALWAYS Default EYE COVERED 4 5 6 Front Cut ON OFF Default OFF 4 5 6 End Cut ON OFF Default OFF ...

Page 8: ...nimum Speed Range 30 to 600 Steps 10 Default 210 5 1 2 MAXIM Maximum Speed Range 500 to 6500 Steps 100 Default 4200 5 2 0 TIMERS milliseconds 5 2 1 RES BRK Residual Brake The time the residual brake is turned on after stop Range 10 to 2000 Steps 10 Default 40 ...

Page 9: ... DN POS Needle Down Position This parameter can be changed by a Arrow Up Arrow down Buttons b Teach in mode 5 3 2 UP POS Needle Down Position This parameter can be changed by a Arrow Up Arrow down Buttons b Teach in mode 5 4 0 MISCELEN Miscellaneous Presser foot duty cycle Due the voltage is too high to turn a solenoid permanent on all time the current is turned on only permanently a short time af...

Page 10: ...W CW Default CW Clockwise 5 5 2 START The next start after end of cycle the front eye eye 2 must be covered or not covered Default covered 5 5 3 POSITION fast or normal Default normal 5 5 4 AUTO MODE ON or OFF Default OFF 5 5 5 SEE REGS See the processors internal registers ON or OFF Default OFF 5 5 6 LCD progr LCD Programmer YES or NO Default YES If the unit is used without the LCD programmer thi...

Page 11: ... ROUND button again The next group is test inputs this will be displayed for two seconds Then activated inputs are displayed If no inputs are activated the display reads To go to the next group press the ARROW ROUND button again The next group is test outputs After two seconds the display reads 1 PRESSERFOOT To activate the output press the NEEDLE UP NEEDLE DOWN button To go to the next output pre...

Page 12: ...G FOR INDEX After the motor stops the following message will be displayed CALCULATE OFFSET When the offset is calculated the result will be displayed ADJUSTMENT xx or ADJUSTMENT xx xx or xx represents a number This number should not be higher then 15 If the reading is not correct please repeat the test Press NU ND again 5 6 encoder counts is one degree Description of Inputs Function Location Pin N...

Page 13: ...ts at address F0000 HEX and ends at FFFFF The addresses from 00 to EFFFF are reserved for the internal ROM or flash memory of the CPU Because the ORG of the program is set to F0000hex the program will be downloaded at a higher address This depends on the size of the buffer of your programmer 1 Fill the buffer of your programmer complete with FF hex recommended 2 Download the hex file into the buff...

Page 14: ...ON INDUSTRIES provides a braided ground wire which has to be connected between sew head and control box Mini Taurus If the motor is attached to the sew head the system is grounded thru the motor a The power supply system has to be grounded properly b Additional attachments like stackers etc needs to be grounded too 2 Improper connections a Connections between control box and motor b Connections be...

Page 15: ...un 1 The LCD box is not properly connected 2 The LCD box was plugged in during POWER ON not initialized To connect a LCD box the power has to be turned off before the LCD box gets plugged in 3 Check logic board for LCD box jumpers see logic board drawing The motor runs properly but the solenoids don t work The power supply for the transformer is missing The transformer is only used to operate the ...

Page 16: ... balance of the motor see the manual for system test instruction 2 Check the machine head The machine head should turn freely The position stop points are not matching correctly with the adjustment made with the teach in mode Please return back to the parameter and make the final adjustments in small increments with the ARROW UP DOWN button Don t use the TEACH IN mode to change small amounts The p...

Page 17: ...he test for the balance of the motor If the machine turns about one revolution with uncontrolled speed The encoder pulses are missing 1 Check the encoder plug for proper connection 2 Run the encoder test If the machine does not run at all 1 Check all motor plugs for proper connection 2 Check your line voltage must have at least 180 volt 3 Remove the motor and run the motor test 4 Check the overloa...

Page 18: ... are two different kind of LCD boxes available a One eye version The input terminal for the second eye has a dummy plug Removing this plug will not make the second eye work It needs further changes inside the box b Two eye version The LCD box has to be dedicated for two eyes If so the unit will not work with a single eye ...

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