Climax BW2600, Operating Manual, Page: 79 / 126

P/N 85555, Rev. 6 Page 63
5 MAINTENANCE AND TROUBLESHOOTING
5.1 O
VERVIEW
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5.2 M
AINTENANCE INTERVALS
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5.3 M
AINTENANCE TASKS
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5.4 R
EPLACING LINERS
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5.5 T
ROUBLESHOOTING
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5.5.1 I
F THE FEED WILL NOT WORK
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5.5.2 I
F THERE IS A LACK OF FUSION TO THE BORE SURFACE
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5.5.3 I
F THE WIRE FEEDING STOPS AND WIRE BURNS BACK TO TIP
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5.5.4 I
F WELD BEADS ARE
“
ROPEY
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5.5.5 I
F THERE IS TOO MUCH SPATTER
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5.5.6 I
F THE WELD IS POROUS
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5.5.6.1 P
ROBLEM WITH SHIELDING GAS
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5.5.6.2 D
IRTY BORE SURFACE
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5.5.7 I
F EXPERIENCING WIRE FLIP
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5.5.8 I
F STEEL WELD DEPOSITS ARE TOO HARD TO MACHINE
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5.5.9 I
F THE WELD IS
“
GRAPING
”
IN THE HORIZONTAL AXIS
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5.5.10 I
F THE WELD VOLTAGE IS HARD TO CONTROL
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5.6 T
RAINING
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5.7 D
ECOMMISSIONING
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5.8 T
OOL KIT
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5.1 O
VERVIEW
This chapter explains periodic maintenance intervals and tasks and provides trou-
bleshooting guidance.
CAUTION
Failure to properly clean and maintain the machine can result in
machine damage and void the warranty.
Following the required maintenance schedule is critical to obtaining normal
machine life.
Keep all machine components in clean, working condition.
To prevent corrosion, thoroughly rinse with fresh, clear water any machine parts
that are exposed to salt water.