Page 54
BW2600 Operating Manual
The following gas compositions are recommended:
•
75% argon + 25% CO
2
for horizontal bore welder axis welding
•
92% argon + 8% CO
2
for vertical bore welder axis welding
4.4.3
Setting the wire speed
Follow the manufacturer’s instructions for the customer-supplied wire feeder to set
the wire speed.
NOTICE
With 0.035" (.889 mm) wire, a wire speed of 250"/min equals
approximately 125 amps. This setting is recommended as a
baseline when starting welding. At a travel speed of 22"/min, the
bead size is approximately 0.115" in depth.
4.4.4
Checking the step setting
Do the following to check the step setting:
1. Check that the bore welder is clear of rotational obstructions.
2. Disconnect the wire feed
control cable.
3. Rotate the bore welder
spindle by connecting the
AC mains cable (but not
the wire feeder cable) and
using the
WELD
switch to
turn the spindle. If the pen-
dant is in use, push
ROT
/
JOG
on the remote control
pendant.
CAUTION
Failure to disconnect
the control cable in
step 2 could result in
unwanted weld
activity.
REMOTE
OPERATOR
PENDANT
PORT
PORT
ARC
INTERRUPT
ROTATION
SPEED
KNOB
WIREFEED
CONTACTOR
CONTACTOR
CONTROL PORT
F
IGURE
4-1. C
ONTROLS
FOR
CHECKING
THE
STEP
SETTING
Summary of Contents for BW2600
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Page 4: ...Page B BW2600 Operating Manual CLIMAX GLOBAL LOCATIONS...
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Page 92: ...Page 76 BW2600 Operating Manual FIGURE A 1 BW2600 ASSEMBLY P N 91579...
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Page 96: ...Page 80 BW2600 Operating Manual FIGURE A 4 STEP POSITIONER ASSEMBLY P N 90590...
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Page 113: ...P N 85555 Rev 6 Page 97 FIGURE B 3 CONTROL ENCLOSURE SCHEMATIC P N 84635...
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Page 115: ...P N 85555 Rev 6 Page 99 FIGURE B 2 CABLE ASSEMBLY ROCKER SWITCH P N 84898...
Page 116: ...Page 100 BW2600 Operating Manual FIGURE B 3 CONNECTOR ASSEMBLY REMOTE PENDANT P N 85037...
Page 117: ...P N 85555 Rev 6 Page 101 FIGURE B 4 PENDANT ASSEMBLY P N 85341...
Page 118: ...Page 102 BW2600 Operating Manual FIGURE B 5 POWER ENTRY MODULE ASSEMBLY P N 86514...
Page 119: ...P N 85555 Rev 6 Page 103 FIGURE B 6 POWER AND CONTROL HARNESS ASSEMBLY P N 86516...
Page 120: ...Page 104 BW2600 Operating Manual FIGURE B 7 POTENTIOMETER AND HARNESS ASSEMBLY P N 86517...
Page 121: ...P N 85555 Rev 6 Page 105 FIGURE B 8 SWITCH ROTATION AND HARNESS ASSEMBLY P N 86518...
Page 122: ...Page 106 BW2600 Operating Manual FIGURE B 9 SWITCH AUTO SKIP ON OFF HARNESS ASSEMBLY P N 86520...
Page 123: ...P N 85555 Rev 6 Page 107 FIGURE B 10 SWITCH SKIP FILL AND HARNESS ASSEMBLY P N 86521...
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