P/N 92974, Rev. 1
Page 61
5.3.6
BB5000 servo motor
CAUTION
Let the surface of the servo cool before handling.
Servo temperatures of less than 140° F (60° C) are expected, as well as the forma-
tion of an oil droplet over an eight-hour use period. Replace oil with 5 ounces of
Mobil SHC 634 Oil after the first 40 hours and then additionally every 80 hours.
Running at a high RDU temperature of more than 220° F (104° C) for over 30 min-
utes at a time or reaching an RDU temperature of 260° F (127° C) will limit the life
of the RDU and can create oil leakage.
Replace oil with 5 ounces of Mobil SHC 634 Oil every 40 hours.
If the motor does not stop when the speed control knob is turned to zero, see
Appendix D on page 141.
5.3.7
4:1 RDU gearbox
Improperly packed bearings or improperly torqued bearing nuts will significantly
damage the gearbox. Have the gearbox serviced at CLIMAX every six months in
order to maintain the warranty.
5.3.8
Cutting fluid
Only use water-based cutting fluids with the CLIMAX air mist system. Refill the
reservoir with DoAll AL2000 as required.
5.4
Q
UALITY
CHECKS
T
ABLE
5-3. Q
UALITY
CHECKS
Area
Check
AFU
Rotate the collet by hand, checking for free movement.
Check the feed engagement pins, feed operation, feed stop pins, and that feed
screws are not bent.
RDU
Manually retract the spring plungers and drive key, checking for free movement.
Tool heads
All hardware is present and in good condition for each tool head.
Bearing mounts
All single-arm mount screws and washers are in good condition.
Tack weld plates (P/N 19869)
Welds are ground off and a flat surface is present for welding.
Safety devices and labels
Present and in good condition (see Section 1.7 on page 6).
Steel container (P/N 37732)
In good condition and all packaging materials are new.
Summary of Contents for BB4500
Page 2: ......
Page 4: ...Page B BB4500 BB5000 Operating Manual CLIMAX GLOBAL LOCATIONS...
Page 5: ...P N 92974 Rev 1 Page C CE DOCUMENTATION...
Page 10: ...Page iv BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 14: ...Page viii BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 25: ...P N 92974 Rev 1 Page 9 FIGURE 1 2 RDU LABEL LOCATIONS...
Page 26: ...Page 10 BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 46: ...Page 30 BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 82: ...Page 66 BB4500 BB5000 Operating Manual FIGURE A 1 AXIAL FEED UNIT ASSEMBLY P N 43378 27 6 6 6...
Page 95: ...P N 92974 Rev 1 Page 79 FIGURE A 14 EIBENSTOCK MOTOR ASSEMBLY GEN 2 ONLY...
Page 114: ...Page 98 BB4500 BB5000 Operating Manual FIGURE B 15 SERVO DRIVE 460 CE ASSEMBLY P N 52876...
Page 120: ...Page 104 BB4500 BB5000 Operating Manual FIGURE B 21 SERVO DRIVE 230V CE ASSEMBLY P N 54321...
Page 127: ...P N 92974 Rev 1 Page 111 FIGURE B 28 EIBENSTOCK MOTOR ASSEMBLY GEN 2 ONLY...
Page 129: ...P N 92974 Rev 1 Page 113 FIGURE B 30 LEADSCREW ASSEMBLY P N 28654...
Page 134: ...Page 118 BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 155: ...P N 92974 Rev 1 Page 139 FIGURE C 20 BB5000 SERVO PENDANT ASSEMBLY P N B00024...
Page 156: ...Page 140 BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 158: ...Page 142 BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 159: ...P N 92974 Rev 1 Page 143 APPENDIX E SDS Contact CLIMAX for the current Safety Data Sheets...
Page 160: ...Page 144 BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 161: ......
Page 162: ......