P/N 92974, Rev. 1
Page 31
3
SETUP
IN THIS CHAPTER:
3.1 R
ECEIPT
AND
INSPECTION
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -31
3.2 L
IFTING
AND
RIGGING
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -32
3.3 M
ACHINE
ASSEMBLY
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -32
3.3.1 B
AR
AND
MOUNTING
BRACKET
ASSEMBLY
- - - - - - - - - - - - - - - - - - - - - - - - - - - -33
3.3.2 T
OOLING
AND
TOOL
HEAD
ASSEMBLY
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -35
3.3.2.1 P
LACING
THE
TOOL
BIT
INTO
THE
BAR
- - - - - - - - - - - - - - - - - - - - - - - - - - -36
3.3.2.2 P
LACING
THE
TOOL
HEAD
ONTO
THE
BORING
HEAD
- - - - - - - - - - - - - - - - - - - - -36
3.3.3 RDU
AND
AFU
ASSEMBLY
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -37
3.4 A
XIAL
FEED
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -40
3.4.1 S
ELECTING
THE
FEED
DIRECTION
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -40
3.4.2 S
ETTING
THE
FEED
RATE
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -41
3.4.3 A
UTOMATIC
FEED
STOP
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -42
3.5 P
OWER
CONNECTION
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -43
3.5.1 H
YDRAULIC
MACHINES
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -43
3.5.2 BB5000
SERVO
DRIVE
MACHINE
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -44
3.5.3 E
LECTRICAL
MACHINES
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -46
3.5.4 P
NEUMATIC
MACHINES
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -46
3.6 BB4500-BB5000
WITH
SMALL
DIAMETER
BARS
- - - - - - - - - - - - - - - - - - - - - - - - - - - - -47
This section describes the setup and assembly procedures for the BB4500-BB5000
boring machine.
3.1
R
ECEIPT
AND
INSPECTION
Your CLIMAX product was inspected and tested prior to shipment, and packaged
for normal shipment conditions. CLIMAX does not guarantee the condition of
your machine upon delivery.
When you receive your CLIMAX product, perform the following receipt checks:
1. Inspect the shipping containers for damage.
2. Check the contents of the shipping containers against the included invoice
to make sure that all components have been shipped.
3. Inspect all components for damage.
5Contact CLIMAX immediately to report damaged or missing components.
NOTICE
Keep the shipping container and all packing materials for future storage
and shipping of the machine.
Summary of Contents for BB4500
Page 2: ......
Page 4: ...Page B BB4500 BB5000 Operating Manual CLIMAX GLOBAL LOCATIONS...
Page 5: ...P N 92974 Rev 1 Page C CE DOCUMENTATION...
Page 10: ...Page iv BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 14: ...Page viii BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 25: ...P N 92974 Rev 1 Page 9 FIGURE 1 2 RDU LABEL LOCATIONS...
Page 26: ...Page 10 BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 46: ...Page 30 BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 82: ...Page 66 BB4500 BB5000 Operating Manual FIGURE A 1 AXIAL FEED UNIT ASSEMBLY P N 43378 27 6 6 6...
Page 95: ...P N 92974 Rev 1 Page 79 FIGURE A 14 EIBENSTOCK MOTOR ASSEMBLY GEN 2 ONLY...
Page 114: ...Page 98 BB4500 BB5000 Operating Manual FIGURE B 15 SERVO DRIVE 460 CE ASSEMBLY P N 52876...
Page 120: ...Page 104 BB4500 BB5000 Operating Manual FIGURE B 21 SERVO DRIVE 230V CE ASSEMBLY P N 54321...
Page 127: ...P N 92974 Rev 1 Page 111 FIGURE B 28 EIBENSTOCK MOTOR ASSEMBLY GEN 2 ONLY...
Page 129: ...P N 92974 Rev 1 Page 113 FIGURE B 30 LEADSCREW ASSEMBLY P N 28654...
Page 134: ...Page 118 BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 155: ...P N 92974 Rev 1 Page 139 FIGURE C 20 BB5000 SERVO PENDANT ASSEMBLY P N B00024...
Page 156: ...Page 140 BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 158: ...Page 142 BB4500 BB5000 Operating Manual This page intentionally left blank...
Page 159: ...P N 92974 Rev 1 Page 143 APPENDIX E SDS Contact CLIMAX for the current Safety Data Sheets...
Page 160: ...Page 144 BB4500 BB5000 Operating Manual This page intentionally left blank...
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