background image

U-

N

PE

230V

- ~

 -50Hz

QF1

U-N

1L

1N

N4

L2

U3

U1

A1

1

0

1

24VAC

230V

AC

9

8

7

YV2

KM1

FU2

1

C3

4

2

16

17

20

21

F3

SA1

3

D1

2

4

14

15

+to

BT1

+to

BT2

GN1

B5

6

GND

signal

+12Vdc

TC1

27

28

26

A5

45

FU1

1

0

F1

F2

5488002300_03

78

+po

BP1

18

19

Supp.

Supp.

20 W

A

YS CONN

5Vcc

DO5

DI3

AI1

AI2

AI3

GND

12Vdc

AO1

20 W

A

YS CONN

DO3

8 W

A

YS CONN

123

KEYB

DO4

DO6

DO1

DO2

DO6

N

DO4

AO5

DI4

DI5

DI1

DI2

AI4

AO3

AO4

AO

11

1

23

1

8

10

9

8

5

12

13

17

16

20

19

7

KM1

22

23

KA1

4

2865731431

56

KM1

230V

AC 1A

 MAX

2

GND

14

AO2

white

brown

RD1

13

12

28

KA1

56

F4

8

7

3

FU3

A

N1

F1

A3

34
33
N3
28
27
24
N6
23
N2
26
25
N5
22
21

3
2
1

E1

M

1~

A2

MORSETTI PER INST

ALLA

T

ORE

INST

ALLER TERMINAL

 BLOCK

2

2

2

2

3

3

3

7

7

7

7

7

7

7

7

8

8

8

8

8

9

9

10

11

14

14

14

14

15

15

15

15

12

13

17

17

17

18

18

18

18

20

20

20

20

52

52

52

20

20

20

20

20

21

21

22

22

22

22

24

24

24

24

25

28

28

28

28

28

28

28

28

28

28

28

29

29

29

29

30

30

30

30

31

28

32

32

32

31

33

33

34

34

34

34

35

35

35

35

36

36

36

36

37

37

37

37

40

40

40

40

42

43

44

45

KA3

KA3

KA1

11

1

22

24

31

32

33

1L

1N

QM1

QS1

KM1

C1

123

CS

R

Z1

15

2

5
46

0

TC2

24V

AC

4

FU5

FU4

R1

5

18

6

18

6

18

6

17

18

8

M

1~

16

16

7

7

6

R2

16

16

8

23

23

23

23

23

28

28

38

38

38

38

39

39

39

39

AI5

6

24

25

41

41

41

41

19

19

19

19

DI6

15

GND

4

28

32

2

KA4

11

10

KA5

9

8

48

49

47

46

KA4

7

50

50

20

51

KA5

51

B4

3

F7

3

19

52

8

L-N

SA3

1

15

GB 01/2010  

BRH FF

SINGLE-PHASE WIRING DIAGRAM

Outline wiring diagram, see the diagram on the unit’s electrical panel

A1

Radio interference suppresser

A2

Electronic controller

A3

System water pump electronic control board

A5

Remote unit control display keypad

BP1

Condenser/evaporator control pressure transducer

BT1

System water heat exchanger inlet temperature sensor

BT2

System water heat exchanger outlet temperature sensor

C1

Compressor start capacitor

E1

System water pump

F1

High pressure switch

F2

Low pressure switch

F3

System water flow switch

F4

System water dif

ferential pressure switch

F7

System pump thermal overload

FU1

T

ransformer protection fuse

FU2

Auxiliary circuit protection fuse

FU3

System water pump protection fuse

FU4

T

ransformer protection fuse

FU5

W

ell water valve protection fuse

GN1

Green compressor ON light

KA1

High pressure switch relay

KA3

Alarm relay

KA4

Not used

KA5

Not used

KM1

Compressor contactor

QF1

Chiller assembly thermal overload switch

QM1

Compressor thermal overload switch

QS1

Door lock disconnect switch

R1

Compressor oil sump heater

R2

System water heat exchanger frost heater

RD1

Red unit shutdown warning light

SA1

On-of

f switch and/or timer input

SA3

Set point of

fset input

TC1

230/24/12 V

AC transformer

TC2

230/24 V

AC transformer

YV2

W

ell water valve

Z1

Compressor

1

Not supplied

2

Optional

3

Sizes 31-41-51-61 only

Summary of Contents for BRH 0011 FF

Page 1: ...INSTALLATION USER MAINTENANCE MANUAL Water cooled liquid chillers GB BRH FF 0011 0121...

Page 2: ......

Page 3: ...ving and handling the product 5 General warnings 5 Dimensional drawings 6 Installation 7 Water connections 7 Water circuit data 10 Sound pressure 10 Electrical connections 10 General technical data 17...

Page 4: ...rk must be performed components selected and materials used in complete accor dance with the legislation in force in material in the country concerned and considering the operating conditions and inte...

Page 5: ...of packaging materials in the environ ment or leave them within reach of children as they may represent a hazard 5 GB 01 2010 BRH FF RECEIVING AND HANDLING THE PRODUCT I A GENERAL WARNINGS I A 9 8 7 6...

Page 6: ...7 547 W2 W1 W3 W4 W3 W4 W2 W1 Weight distribution BRH FF 0011 0021 0025 0031 0041 0051 0061 0071 0091 0101 0121 W1 rear R Kg 29 29 30 31 32 33 34 44 46 47 50 W2 rear L Kg 36 36 37 37 39 41 43 53 55 56...

Page 7: ...f valves normal in intake and calibrating in outlet 4 Two flow switches outlet on both circuits in the system and source sections compulsory Both flow switches must be calibrated by the installer to a...

Page 8: ...types of water used for filling or topping up must be treated with appropriate treatment systems For reference values see the table pH 6 8 Electrical conductivity less than 200 mV cm 25 C Chlorine ion...

Page 9: ...regularly Top up with the unit off pump off TO MAKE THE CONNECTIONS Remove the plastic caps protecting the water connections Connect the system following the diagram To seal the threads it is recomme...

Page 10: ...f1 capacity correction factor fk1 compressor power input correction factor fx1 total power input correction factor 4 4 x 10 5 0 86 x 10 4 1 72 x10 4 0 96 0 93 0 99 0 98 0 99 0 98 Fouling factors m2 C...

Page 11: ...0 8 0 48 0 2 1 0 4 2 9 0 1A 1A 8A 0 5A 3 15A BRH 0041 FF 400 3N 50 5 2 10 0 64 0 4 2 1 5 6 12 1 1A 1A 8A 0 5A 3 15A BRH 0051 FF 400 3N 50 6 4 11 8 64 0 4 2 1 6 8 13 9 1A 1A 8A 0 5A 3 15A BRH 0061 FF...

Page 12: ...es from outside guiding them in the direction of the electrical panel The cable glands are located near the compressor and fixed with a clamp Electrical cables must not enter the unit in positions not...

Page 13: ...13 GB 01 2010 BRH FF THREE PHASE 0021 0061 Key see the wiring diagrams THREE PHASE 0071 0121 Key see the wiring diagrams...

Page 14: ...13 Connect the phase to terminal 12 and the alarm signal device between terminal 13 and the neutral max applicable load 500mA at 24V REMOTE KEYPAD KIT The remote keypad kit can be used to display all...

Page 15: ...2 KA4 11 10 KA5 9 8 48 49 47 46 KA4 7 50 50 20 51 KA5 51 B 4 3 F7 3 19 52 8 L N SA3 1 15 GB 01 2010 BRH FF SINGLE PHASE WIRING DIAGRAM Outline wiring diagram see the diagram on the unit s electrical p...

Page 16: ...2 3 4 4 5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 KA4 KA5 KA5 F7 AO4 AO3 1 3 34 33 KA2 8 1 SA3 16 BRH FF GB 01 20010 THREE PHASE WIRING Outline wiring diagram see the diagram on t...

Page 17: ...sor Scroll Number of compressors no 1 1 1 1 1 1 1 1 Number of circuits no 1 1 1 1 1 1 1 1 Capacity steps no 1 1 1 1 1 1 1 1 Electrical power supply V ph Hz 230 50 400 3N 50 BRH FF 0041 0051 0061 0071...

Page 18: ...GB 01 20010 OPERATING LIMITS U I A DT SYSTEM SIDE MINIMUM 3 C MAXIMUM 8 C DT WELL SIDE IN CHILLER OPERATION MINIMUM 3 C MAXIMUM 21 C OUTLET TEMPERATURE WELL SIDE OUTLET TEMPERATURE SYSTEM SIDE operat...

Page 19: ...on Make sure the contact of the on off device SA1 see the wiring diagram is open if featured Make sure the remote keypad A5 is OFF if featured Close the door of the electrical panel Move the main unit...

Page 20: ...ing mode Set Confirm Confirm value exit and Main display Main display menu saving the settings save settings See Main display Go to the next level access to directory subdirectory parameter and value...

Page 21: ...used 1 STATUS AND OPERATING MODE LEDS Compressor Source valve System pump Not used System frost heater Not used Not used 3 UTILITY LEDS Clock RTC Degrees centigrade Pressure Bar Menu ABC 2 VALUE AND...

Page 22: ...RTC current time A scroll menu will start flashing with the values StbY stand by and COOL cool Use the up and down buttons to select the desired operating mode SELECTING THE OPERATING MODE There are t...

Page 23: ...l be displayed COOL SETTING THE SET POINTS As an example the Set Point in COOL mode will be changed from 12 0 degrees centigrade to 12 5 degrees centigrade Taking the example of changing the set point...

Page 24: ...ith up down and setting the PASS accesses the parameters visible for the password entered To access the PASS directory from the main display press esc and set together esc set Pressing the two buttons...

Page 25: ...to go to the previous parameter in this case CF47 CF00 CF01 CF02 CF47 CF00 CF47 CF00 CF01 CF46 CF47 NOTE UP DOWN To display the value of the parameter in this case CF00 press the set button For parame...

Page 26: ...ressor 1 CP01 Scroll using the UP and DOWN buttons until displaying if featured among the resources the operating hours for com pressor 2 CP02 and the operating hours for the pumps PU01 PU02 Press the...

Page 27: ...ations in one hour incorrect connection of power supply phases three phase models only Check fault see high discharge pressure Reset manually Change the position of two phases Values display indicatio...

Page 28: ...intenance interval Check operating pressure Check condition of the compressor Reset the clock Display indication Er85 Water pump maintenance interval Check condition of the water pumps Reset the clock...

Page 29: ...et point can be modified by an authorised service centre only and only after verifying that the water circuit contains antifreeze Tripping of this alarm shuts down the compressor but not the pump whic...

Page 30: ...ed before being recharged The R410A refrigerant must only be charged in the liq uid state Operating conditions other than rated conditions may produce considerably different values Tightness testing o...

Page 31: ...ent Check Replace the component Check Check Check Protection devices trip and shut down the compressor Excessive discharge pressure Low suction pressure Low voltage Electrical connections not sufficie...

Page 32: ...ure yellow Empty and refill Faulty operation of outside heat exchanger control pressure regulating valves Check High suction pressure greater than 20 bars High utility water inlet temperature Thermost...

Page 33: ...ion on technical assistance and obtaining spare parts contact CLIMAVENETA S p A AFTER SALES DEPARTMENT RESIDENTIAL BUSINESS Via Duca d Aosta 121 31031 Mignagola di Carbonera TV ITALY Tel 39 0424 50950...

Page 34: ...us Platz 2 59439 Holzwickede Germany Tel 49 2301 91222 0 Fax 49 2301 91222 99 info climaveneta de www climaveneta de Climaveneta Espa a Top Clima Londres 67 1 4 08036 Barcelona Spain Tel 34 934 195 60...

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