ClimateMaster Trilogy Q-Mode (QE) Series Manual Download Page 1

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97B0112N01

Residential Horizontal, Vertical & Downflow

Packaged Geothermal Heat Pumps

Installation, Operation &

Maintenance Instructions

Revised: December 22, 2021

Trilogy

Q-Mode

(QE) Series IOM

Table of Contents

Model Nomenclature

General Information

Vertical Installation

5-6

Horizontal Installation

7-10

Condensate and Water Connection

vFlow

Heat Pump Applications Overview

Closed Loop Heat Pump Applications
with Internal Flow Controller

13-14

Flushing the Earth Loop

15-17

Multiple Unit Piping and Flushing

18-20

Ground Loop Heat Pump Applications

21-22

Water Quality Requirements

23-25

Hot Water Mode

26-28

Electrical - Line Voltage

Electrical - Low Voltage Wiring

30-31

Electrical - Thermostat Wiring

EXM Wiring Diagrams

33-34

ECM Blower Control

ECM Blower Performance Data

System Configuration

37-43

Unit Commissioning and Operating Conditions

Unit Start-Up and Operating Conditions

Unit Start-Up Procedure

Unit Operating Conditions

47-48

Performance Tables Legend

Performance Data - 0930 - Heating

Performance Data - 0930 - Cooling

52-53

Performance Data - 0930 - Hot Water (Low)

Performance Data - 0930 - Hot Water (High)

Performance Data - 0930 - C Hot Water 56-57
Performance Data - 1860 - Heating

58-59

Performance Data - 1860 - Cooling

60-61

Performance Data - 1860 - Hot Water (Low)

Performance Data - 1860 - Hot Water (High)

Performance Data - 1860 - C Hot Water 64-65
Preventive Maintenance

Troubleshooting

67-79

Refrigeration Troubleshooting Form - Heating

80-81

Refrigeration Troubleshooting Form - Cooling

82-83

Refrigeration Troubleshooting Form - DHW

84-8

Refrigeration Troubleshooting Form -
C DHW

86-87

Warranty

Revision History

Summary of Contents for Trilogy Q-Mode (QE) Series

Page 1: ...34 ECM Blower Control 35 ECM Blower Performance Data 36 System Configuration 37 43 Unit Commissioning and Operating Conditions 44 Unit Start Up and Operating Conditions 45 Unit Start Up Procedure 46...

Page 2: ...This page was intentionally left blank...

Page 3: ...ich if not avoided will result in death or serious injury DANGER labels on unit access panels must be observed WARNING Indicates a potentially hazardous situation which if not avoided could result in...

Page 4: ...operation Prepare units for installation as follows 1 Compare the electrical data on the unit nameplate with ordering and shipping information to verify that the correct unit has been shipped 2 Keep...

Page 5: ...air plenum duct smaller than the size of the supply duct flanges Return Air Inlet Minumum Space 10 12 Figure 2 Vertical Sound Attenuation Free Return Sound Attenuation for Vertical Units Sound attenua...

Page 6: ...ss to all removable panels is not required installer should take care to comply with all building codes and allow adequate clearance for future field service 2 Front Side access is preferred for impro...

Page 7: ...ght of the unit during installation and servicing Mounting Horizontal Units Horizontal units have 4 hanger brackets partially attached at the factory one at each corner Enclosed within the unit there...

Page 8: ...tional 2 service access Air Coil Front Front Front Front CAP CAP Notes 1 While clear access to all removable panels is not required installer should take care to comply with all building codes and all...

Page 9: ...Variable Speed Pump Insulated supply duct with at least one 90 deg elbow to reduce air noise Water Out Water In by others Unit Power Disconnect by others Power Wiring Supply Air 3 8 10mm threaded rods...

Page 10: ...emove the screws as shown in Figure 7 to free top panel and discharge panel 2 Lift out the access panel and set aside Lift and rotate the discharge panel to the other position as shown being careful w...

Page 11: ...THE CONDENSATE FLOW Gasket Swivel Nut Stainless steel snap ring Brass Adaptor Hand Tighten Only Do Not Overtighten Figure 10 Water Connections 2 1 5 1 5 1 8 Per Foot Water Connections Residential Dist...

Page 12: ...ow control The factory installed high efficiency variable speed pump uses 60 80 less wattage than a traditional fixed speed pump vFlow technology improves performance of the unit by reducing the amoun...

Page 13: ...ush the unit The variable speed pump is controlled by the EXM board based on the difference between the entering and leaving water temperature T For operation outside of the normal entering water temp...

Page 14: ...E Series IOM 60Hz HFC 410A Revised Decemb er 22 2021 0 5 10 15 20 25 30 35 40 45 0 5 10 15 20 25 Head ft Flow gpm UPMXL Internal Pump Closed Loop Heat Pump Applications with Internal Flow Controller F...

Page 15: ...damage the heat exchanger or pump is removed See Table 1 for flow rate required to attain 2fps 0 6 m s The steps below must be followed for proper flushing Units with internal variable speed pumps als...

Page 16: ...purge air pockets from the piping system Notice the drop in fluid level in the flush cart tank If all air is purged from the system the level will drop only 3 8 in a 10 25 4 cm diameter PVC flush tank...

Page 17: ...ith the seasons and pressures will be higher in the winter months than during the cooling season This fluctuation is normal and should be considered when charging the system initially Unhook the flush...

Page 18: ...follows From Table 1 we know that it will take 4 gpm to flush each circuit If there is no provision to isolate the circuits for flushing we will have to flush with a minimum of 4 circuits x 4 gpm circ...

Page 19: ...ation can generally be employed for systems to 12 tons depending on loop design However it is important perform appropriate calculations to confirm that the variable speed pump can provide adequate fl...

Page 20: ...mon Flushing Ports Water Out Water In Heat Pump B Water Out Water In Heat Pump A To Ground Loop Water Out Water In Heat Pump C Indoor Loop Shut Off Valve Ground Loop Shut Off Valve Flush Valve Size fo...

Page 21: ...has been purged from system and pressurize to check for leaks before adding any antifreeze 2 Run discharge line to a drain and hook up antifreeze drum to suction side of pump if not adding below water...

Page 22: ...procedure helps prevent the periodic flat loop condition 6 Close the flush cart return valve and immediately thereafter close the flush cart supply valve leaving a positive pressure in the loop of ap...

Page 23: ...B Sulfate reducing 0 0 0 0 L m s l l e c a i r e t c a b Suspended Solids 0 1 0 1 0 1 0 1 m p p S S T Earth Ground Resistance 0 s m h O Consult NEC local electrical codes for grounding requirements E...

Page 24: ...sed 7 If water temperature is expected to fall below 40 F antifreeze is required Refer to the heat pump IOM for the correct solution ratios to prevent freezing Hydrogen Sulfide has an odor of rotten e...

Page 25: ...ductor when nished Measuring Electrolysis Voltage and Current Measure the electrolysis voltage using a volt meter between the heat pump ground and a 14 AWG solid copper wire electrode inserted into th...

Page 26: ...table water heating mode will be terminated and the cooling mode will reject the heat from the space to the source ground loop 0 5 F to 1 5 F 0 5 F Heating Hot Water Cut Out Offset This setting establ...

Page 27: ...e at the upper element and one at the lower element the tank microprocessor control WXM and the Trilogy microprocessor control EXM During normal operation the WXM communicates the tank temperatures to...

Page 28: ...lves valves 2 and 3 are open Open the cold water supply valve 1 to fill the tank through the DHW piping This will force water flow through the DHW heat exchanger and purge air from the DHW piping 2 Op...

Page 29: ...and phase shown on the unit serial plate Line and low voltage wiring must be done in accordance with local codes or the National Electric Code whichever is applicable Unit Power Supply see electrical...

Page 30: ...Accessory Relay Connections K7 Relay Acc2 Relay Acc1 Relay Test Button To Speed Up Time Delays S 1 Dipswitches Fault and Status LEDs Jumpers Positioned for ACC1 and ACC2 to be Dry Contacts Jumpers Po...

Page 31: ...vised December 22 2021 Low Voltage Field Wiring Electrical Low Voltage Wiring Cont Figure 21a Control Board for Units with Mitsubishi In verter and Mitsubishi Interface Module MIM Figure 21b Control B...

Page 32: ...ation The Trilogy unit is designed to be utilized with the iGate Thermostat Wire the thermostat as shown in Figure 22 to the low voltage terminal strip on the EXM control board Refer to iGate Thermost...

Page 33: ...QE Series IOM 60Hz HFC 410A Revised December 22 2021 EXM Wiring Diagram 96B0005N64 This diagram includes typical wiring details but is not applicable to all units For specific unit wiring refer to the...

Page 34: ...34 Geothermal Heating and Cooling Trilogy Q Mode QE Series IOM 60Hz HFC 410A Revised Decemb er 22 2021 EXM Wiring Diagram Cont 96B0262N01...

Page 35: ...ocity noise from the ductwork during maximum capacity operation Min Cooling Airflow Configures the unit airflow while operating at minimum capacity in the cooling mode The installer may wish to select...

Page 36: ...5 12 000 525 525 525 15 000 650 650 650 18 000 750 750 750 21 000 850 850 850 24 000 975 975 975 27 000 1075 1075 1075 30 000 1125 1125 1125 1860 0 45 at 2250 0 75 at 2000 1 Default 18 000 600 525 600...

Page 37: ...ting the thresholds Only the applicable threshold settings will be displayed System Setting Description Range Options Default Compressor Anticipator Configures the sensitivity of the thermostat to the...

Page 38: ...s Over Under Voltage Detection Configure the over under voltage detection Enabled Disabled Enabled Source Antifreeze if applicable Configures the low temperature protection setting for the source wate...

Page 39: ...ll as the operational status of the heat pump from the myUplink mobile app and web portal Available data will depend on the unit model installed Compressor Diagnostics Data Unit Description Compressor...

Page 40: ...vapor line between the heat cool reversing valve and the source heat exchanger Refrigerant Valve Diagnostics Data Description RV1 Status QE models only Status of the RV1 potable water heating reversin...

Page 41: ...isplays the unit model number Serial Number Displays the storage tank serial number Diagnostics Upper Tank Temp displays the temperature of the DHW at the upper element of the storage tank Lower Tank...

Page 42: ...g Hot Water offset c Heating Hot water cutout d Heating Hot water cutout offset e Cooling Dehumid cutout f Anticipator g Compressor ASCD minutes 3 Service mode clear fault history a Enter service mode...

Page 43: ...p Return 20 Hot Water Entering Water Temp 21 Hot Water Leaving Water Temp 22 Hot Water Pump Speed 23 Hot Water Pump Return 24 Fan CFM 25 Fan RPM 26 Fan Watts 27 Leaving Air temperature 28 Target Compr...

Page 44: ...t up conditions to bring the building space up to occupancy temperatures Units are not designed to operate under these conditions on a regular basis 2 Voltage utilization complies with AHRI Standard 1...

Page 45: ...er operation System pH Check and adjust water pH if necessary to maintain a level between 6 and 8 5 Proper pH promotes system longevity see Table 5 System flushing Verify that all air is purged from t...

Page 46: ...he water temperature rise cooling mode is within normal range b Check for cool air delivery at the supply air grilles within a few minutes after the unit has begun to operate c Check the elevation and...

Page 47: ...8 12 11 16 3 5 4 5 8 9 110 113 123 401 421 8 12 11 16 3 2 4 2 8 9 130 117 127 513 533 8 12 9 14 2 6 3 6 8 9 70 13 0 70 131 141 230 250 8 12 12 17 1 7 2 7 8 9 90 133 143 311 331 8 12 12 17 1 5 2 5 8 9...

Page 48: ...1 3 1 8 9 8 0 70 66 76 235 255 8 12 12 17 7 8 8 8 8 9 90 66 76 320 340 8 12 13 18 6 3 7 3 8 9 100 66 76 371 391 8 12 13 18 5 9 6 9 8 9 110 66 76 429 449 8 12 14 19 5 0 6 0 8 9 130 67 77 564 584 8 12...

Page 49: ...ejection Mbtuh DT temperature difference HZ compressor hertz HE total heat of extraction Mbtuh WPD Water coil pressure drop ft hd EER Energy Efficiency Ratio BTU output Watt input COP Coefficient of P...

Page 50: ...24 8 5 0 5 8 6 0 5 8 5 7 7 400 9 0 12 0 18 0 24 0 30 0 0 43 0 52 0 75 1 04 1 38 7 5 10 2 15 4 20 5 25 3 6 1 6 7 7 0 6 8 6 4 7 500 9 3 12 0 18 0 24 0 30 0 0 38 0 46 0 69 1 00 1 36 8 0 10 4 15 6 20 6 25...

Page 51: ...77 57 0 57 0 57 0 57 0 57 0 1 2 1 6 2 4 3 1 3 8 1 2 27 36 50 62 76 63 0 63 0 63 0 63 0 63 0 2 1 2 8 4 3 5 7 7 1 1 6 3 2 5 1 25 33 48 62 74 63 0 63 0 63 0 63 0 63 0 2 1 2 9 4 4 5 8 7 2 1 8 3 4 5 3 25...

Page 52: ...7 0 31 0 39 0 60 0 90 1 32 10 1 13 3 20 0 27 1 34 5 10 400 9 0 12 0 18 0 24 0 30 0 6 8 9 1 13 6 18 0 21 9 0 76 0 75 0 76 0 75 0 73 0 28 0 35 0 54 0 84 1 27 10 0 13 2 19 8 26 9 34 3 10 500 10 1 12 0 18...

Page 53: ...9 1 4 2 9 4 8 80 17 9 18 8 18 3 16 5 14 5 33 42 62 83 102 100 0 100 0 100 0 100 0 100 0 1 1 1 4 2 1 2 9 3 7 1 2 19 6 20 9 20 2 17 8 15 4 30 38 56 76 93 100 0 100 0 100 0 100 0 100 0 1 1 1 4 2 1 2 9 3...

Page 54: ...7 6 53 82 0 13 47 0 90 15 7 0 80 13 0 5 7 53 98 0 15 6 0 83 12 8 5 5 53 100 0 15 5 0 85 12 6 5 4 53 102 0 13 47 0 110 14 7 1 04 11 2 4 2 53 118 0 14 6 1 06 11 0 4 0 53 120 0 14 5 1 08 10 8 3 9 53 122...

Page 55: ...7 43 0 135 13 3 1 41 8 5 2 8 55 143 0 60 13 47 0 70 25 9 1 09 22 2 7 0 82 78 0 13 47 0 90 25 0 1 41 20 2 5 2 82 98 0 13 47 0 110 21 6 1 59 16 2 4 0 75 118 0 13 47 0 130 13 6 1 29 9 2 3 1 53 138 0 13 4...

Page 56: ...42 1 12 400 9 0 12 0 18 0 24 0 30 0 6 6 8 9 13 4 17 9 21 9 0 73 0 74 0 75 0 74 0 73 0 80 1 01 1 57 2 35 3 39 11 7 15 4 23 4 32 0 41 6 12 500 9 0 12 0 18 0 24 0 30 0 7 5 10 2 15 2 19 9 24 4 0 83 0 85 0...

Page 57: ...22 0 122 0 122 0 122 0 2 0 2 6 3 9 5 3 6 9 1 8 3 3 4 7 11 5 12 4 11 6 10 0 8 6 36 46 69 94 118 122 0 122 0 122 0 122 0 122 0 1 9 2 6 3 9 5 4 7 0 1 8 3 3 4 7 11 3 11 8 11 4 10 3 8 7 40 50 75 102 126 11...

Page 58: ...5 2 4 9 7 400 18 6 24 0 36 0 48 0 60 0 0 85 1 02 1 58 2 35 3 29 15 8 20 5 30 6 40 0 48 8 6 5 6 9 6 7 6 0 5 3 7 500 19 2 24 0 36 0 48 0 60 0 0 75 0 91 1 49 2 30 3 40 16 7 20 9 30 9 40 1 48 4 7 5 7 7 7...

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Page 60: ...63 0 62 0 63 0 62 0 76 1 26 2 02 3 02 20 1 26 6 40 3 54 9 70 3 10 400 18 0 24 0 36 0 48 0 60 0 12 8 17 3 26 0 34 3 41 9 0 71 0 72 0 72 0 71 0 70 0 55 0 72 1 18 1 89 2 93 19 9 26 5 40 0 54 4 70 0 10 5...

Page 61: ...11 6 25 33 52 75 98 100 0 100 0 100 0 100 0 100 0 2 1 2 8 4 3 6 0 7 8 2 0 20 7 20 7 18 5 15 5 12 8 23 31 47 66 87 100 0 100 0 100 0 100 0 100 0 2 1 2 8 4 3 5 9 7 6 1 9 20 7 24 5 19 0 14 1 11 8 22 29...

Page 62: ...28 0 7 3 42 82 0 13 47 0 90 31 0 1 64 25 4 5 5 42 98 0 30 9 1 69 25 1 5 4 42 100 0 30 7 1 74 24 8 5 2 42 102 0 13 47 0 110 29 2 2 15 21 8 4 0 42 118 0 29 0 2 21 21 4 3 8 42 120 0 28 8 2 27 21 0 3 7 42...

Page 63: ...43 0 135 25 7 3 31 14 4 2 3 45 147 0 60 13 47 0 70 51 3 2 28 43 5 6 6 67 82 0 13 47 0 90 50 2 3 08 39 7 4 8 67 102 0 13 47 0 110 41 1 3 32 29 8 3 6 59 122 0 13 47 0 130 26 3 2 92 16 3 2 6 42 142 0 13...

Page 64: ...2 81 8 110 12 300 18 0 24 0 36 0 44 0 44 0 11 1 15 3 22 6 27 1 27 1 0 61 0 64 0 63 0 62 0 62 1 66 2 19 3 94 5 99 5 99 23 7 31 5 49 5 64 5 64 5 12 400 18 0 24 0 36 0 48 0 49 0 12 5 16 8 24 8 32 5 33 2...

Page 65: ...9 1 7 3 7 3 32 42 68 90 90 122 0 122 0 122 4 126 1 126 1 3 9 5 2 8 0 8 0 8 0 1 3 2 4 5 5 5 5 5 5 12 0 11 9 10 4 7 7 7 5 28 38 59 90 93 122 0 122 0 122 0 127 3 127 8 3 9 5 1 8 0 8 0 8 0 1 2 2 3 5 5 5 5...

Page 66: ...pressure drop for the fan motor and reduce air flow resulting in poor performance It is especially important to provide consistent washing of these filters in the opposite direction of the normal air...

Page 67: ...8 11 94 91 195 8 0 89 22 71 6 11 42 92 197 6 0 86 23 73 4 10 92 93 199 4 0 84 24 75 2 10 45 94 201 2 0 81 25 77 0 10 00 95 203 0 0 79 26 78 8 9 57 96 204 8 0 76 27 80 6 9 16 97 206 6 0 74 28 82 4 8 7...

Page 68: ...duct work HT HW Improperly functioning EEV1 Check coil windings with ohmmeter WHITE RED GREEN RED YELLOW VIOLET and BLUE VIOLET should each read between 36 and 44 ohms HT HW Improperly functioning EEV...

Page 69: ...n parameters CL HW Air temp out of range Bring air temp within design parameters ALL Faulty EEV Check EEV operation superheat will be high as well ALL Fouled heat exchanger Clean appropiate coil 15 Di...

Page 70: ...ing water temp within design parameters 26 Low EWT Warning ALL Low EWT Bring water temp within design parameters 27 Cabinet temp Sensor ALL Bad thermistor Check temp vs resistance curve per calculator...

Page 71: ...eck temp vs resistance curve per calculator ALL Bad wiring harness Check wiring harness ALL Bad EXM If harness and sensor are fine board is bad replace EXM 43 Air Coil Vapor temp Sensor ALL Bad thermi...

Page 72: ...UE VIOLET should each read between 36 and 44 ohms HT HW Improperly functioning EEV1 Check output signal from EXM CL HW Improperly functioning EEV2 Check coil windings with ohmmeter WHITE RED GREEN RED...

Page 73: ...ers user setting corrupted Set parameters HT CL Wrong parameters values or unsuited load Switch the drive off and back on again Check the parameters values Check the motor load HT CL Refer to class A...

Page 74: ...NG Inverter board capacitors maintain high voltage for up to 15 minutes before fully discharging Carel Inverter 1860 HT CL The drive has detected a current supplied that is too high due to sudden stro...

Page 75: ...ully discharging 67 Current Sensor Error HT CL Damaged Inverter board Replace inverter board WARNING Inverter board capacitors maintain high voltage for up to 15 minutes before fully discharging 68 La...

Page 76: ...tage stays below 200V replace drive board WARNING Inverter board capacitors maintain high voltage for up to 15 minutes before fully discharging Carel Inverter 1860 ALL STO open activation of an extern...

Page 77: ...s a PEC and the inverter size Check that the compressor uSafety parameters are adequate Check the compressor inverter combination Inverter probably too small 77 Low Leaving Air temp ALL Low EAT Bring...

Page 78: ...motor size HT CL Incorrect unit configuration Check unit configuration 92 ECM Bad Parameter fault ALL Incorrect HP motor detected Check motor size ALL Incorrect unit configuration Check unit configur...

Page 79: ...be flushed using a 100 mesh strainer to remove particles from system 99 Excessive Transition Mode Operation ANY Stuck Reversing Valve Run system in service mode to verify operation or perform magnet...

Page 80: ...L 18 Air Coil Vapor Temp ACV 19 Water Coil Liquid Temp WCL 20 Water Coil Vapor Temp WCV 21 HR HE 22 Supply Air Temp SAT 23 Leaving Air Temp LAT 24 Loop EWT 25 Loop LWT 26 Loop GPM 27 Loop Pressure 28...

Page 81: ...ber 22 2021 Refrigeration Troubleshooting Form Heating Trilogy Variable GSHP Heating QE Unit T1 UTT T2 LTT AWS Hot Water Tanks Circuit Legend High Pressure Hot Gas Low Pressure Hot Liquid Low Pressure...

Page 82: ...L 18 Air Coil Vapor Temp ACV 19 Water Coil Liquid Temp WCL 20 Water Coil Vapor Temp WCV 21 HR HE 22 Supply Air Temp SAT 23 Leaving Air Temp LAT 24 Loop EWT 25 Loop LWT 26 Loop GPM 27 Loop Pressure 28...

Page 83: ...ber 22 2021 Refrigeration Troubleshooting Form Cooling Circuit Legend High Pressure Hot Gas Low Pressure Hot Liquid Low Pressure Cool Liquid High Pressure Cool Gas Unused Refrigerant Circuit Water DHW...

Page 84: ...Temp ACL 18 Air Coil Vapor Temp ACV 19 Water Coil Liquid Temp WCL 20 Water Coil Vapor Temp WCV 21 HR HE 22 Supply Air Temp SAT 23 Leaving Air Temp LAT 24 Loop EWT 25 Loop LWT 26 Loop GPM 27 Loop Press...

Page 85: ...vised December 22 2021 Refrigeration Troubleshooting Form DHW QE Unit Trilogy Variable GSHP DHW Circuit Legend High Pressure Hot Gas Low Pressure Hot Liquid Low Pressure Cool Liquid High Pressure Cool...

Page 86: ...Temp ACL 18 Air Coil Vapor Temp ACV 19 Water Coil Liquid Temp WCL 20 Water Coil Vapor Temp WCV 21 HR HE 22 Supply Air Temp SAT 23 Leaving Air Temp LAT 24 Loop EWT 25 Loop LWT 26 Loop GPM 27 Loop Press...

Page 87: ...cember 22 2021 Refrigeration Troubleshooting Form Cooling DHW QE Unit Trilogy Variable GSHP Cooling DHW Circuit Legend High Pressure Hot Gas Low Pressure Hot Liquid Low Pressure Cool Liquid High Press...

Page 88: ...on tags or labels or rating labels have been removed or defaced 5 Products on which payment to CM or to the owner s seller or installing contractor is in default 6 Products which have not been install...

Page 89: ...89 climatemaster com Trilogy Q Mode QE Series IOM 60Hz HFC 410A Revised December 22 2021 Notes...

Page 90: ...90 Geothermal Heating and Cooling Trilogy Q Mode QE Series IOM 60Hz HFC 410A Revised Decemb er 22 2021 Notes...

Page 91: ...91 climatemaster com Trilogy Q Mode QE Series IOM 60Hz HFC 410A Revised December 22 2021 Notes...

Page 92: ...ity OK 73179 Phone 405 745 6000 Fax 405 745 6058 climatemaster com Date Page Description 22 Dec 21 All Updated electrical data and configuration operating information tables to reflect the upgrade in...

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