ClimateMaster Tranquility THW Series Installation Operation & Maintenance Download Page 9

T H E   S M A R T   S O L U T I O N   F O R   E N E R G Y   E F F I C I E N C Y

9

c l i m a t e m a s t e r. c o m

Tr a n q u i l i t y

®

  W a t e r- t o - W a t e r   T H W   S e r i e s

R e v i s e d :   0 2   J a n u a r y,   2 0 1 3

Typical open loop piping is shown in Figure 2. Shut off valves 
should be included in case of servicing. Boiler drains or other 
valves should be ‘tee’d’ into the line to allow acid fl ushing of 
just the heat exchanger. Pressure temperature plugs should 
be used so that fl ow and temperature can be measured. 
Piping materials should be limited to PVC SCH80 or copper. 
Due to the pressure and temperature extremes, PVC SCH40 
is not recommended. Water quantity should be plentiful and 
of good quality. Consult Table 2 for water quality guidelines. 
The unit can be ordered with either a copper or cupro-nickel 
water heat exchanger. Copper is recommended for closed 
loop systems and open loop ground water systems that are 
not high in mineral content or corrosiveness. In conditions 
anticipating heavy scale formation or in brackish water, a 
cupro-nickel heat exchanger is recommended. In ground 
water situations where scaling could be heavy or where 
biological growth such as iron bacteria will be present, a 
closed loop system is recommended. Heat exchanger coils 
may over time lose heat exchange capabilities due to a build 
up of mineral deposits inside. These can be cleaned only by 
a qualifi ed service mechanic as acid and special pumping 
equipment are required. 

Expansion Tank and Pump

Use a closed, bladder-type expansion tank to minimize mineral 
formation due to air exposure. The expansion tank should be 
sized to handle at least one minute run time of the pump to 
prevent premature pump failure using its drawdown capacity 
rating. The pump should be sized to the home’s domestic 
water load 19-34 l/m plus the heat pump water load. Discharge 
water from the unit is not contaminated in any manner and can 
be disposed of in various ways depending on local building 
codes; i.e. recharge well, storm sewer, drain fi eld, adjacent 
stream or pond, etc. Most local codes forbid the use of 
sanitary sewer for disposal. Consult your local building and 
zoning department to assure compliance in your area. 

Water Control Valve

Note the placement of the water control valve. Always 
maintain water pressure in the heat exchanger by placing 
water control valves at the outlet of the unit to prevent 
mineral precipitation. Pilot operated or Taco slow closing 
valve’s solenoid valves are recommended to reduce water 
hammer. If water hammer persists, a mini-expansion tank can 
be mounted on the piping to help absorb the excess hammer 
shock. Insure that the total ‘VA’ draw of the valve can be 
supplied by the unit transformer. For instance the Taco slow 
closing valve can draw up to 35VA. This can overload smaller 
40 or 50 VA transformers depending on the other controls 
employed. A typical pilot operated solenoid valve draws 
approximately 15VA. Note the special wiring diagram of the 
AVM valve (Figure 9).

Flow Regulation

Flow regulation can be accomplished by two methods. First, 
most water control valves have a built in fl ow adjustment. 
By measuring the pressure drop through the unit heat 
exchanger, fl ow rate can be determined and compared 
to Table 8. Simply adjust the water control valve until the 
desired fl ow is achieved. Secondly, a fl ow control device may 
be installed. The devices are typically an orifi ce of plastic 
material that is designed to allow a specifi ed fl ow rate. These 
are mounted on the outlet of the water control valve. On 
occasion, these valves can produce a velocity noise that 
can be reduced by applying some back pressure. This is 
accomplished by slightly closing the leaving isolation valve of 
the well water setup.

Low Temperature Cutout

The water low temperature cutout setpoint should be 
activated to avoid freeze damage to the unit. Consult the low 
temperature cutout section of the controls description for 
instructions.

 

CAUTION! 

CAUTION!

 Refrigerant pressure activated water regulating 

valves should never be used with this equipment.

Ground-Water Heat Pump Systems

Summary of Contents for Tranquility THW Series

Page 1: ...Load Plumbing Installation 7 Ground Water Heat Pump Application 9 Water Quality Standards 10 Ground Loop Heat Pump Application 11 Electrical Line Voltage 13 Electrical Low Voltage 15 Electrical Contro...

Page 2: ...CLIMATEMAS TE R WATE R S OURCE H E A T P UMP S 2 ClimateMaster Water Source Heat Pumps Tranqu ility Water to Water THW Ser ies Revis ed 02 J an uary 2013 This Page Intentionally Left Blank...

Page 3: ...requirements WARNING All refrigerant discharged from this unit must be recovered WITHOUT EXCEPTION Technicians must follow industry accepted guidelines and all local state and federal statutes for th...

Page 4: ...an up Examine all pipes fittings and valves before installing any of the system components Remove any dirt or trash found in or on these components Pre Installation Installation Operation and Maintena...

Page 5: ...utdoor Source Water Connection Size FPT in 1 1 1 Domestic Hot Water Connection Size FPT in 1 1 1 Weight Operating kg 207 207 234 Weight Packaged kg 214 214 241 Dual isolation compressor mounting Balan...

Page 6: ...should take care to comply with all building codes and allow adequate clearance for future field service Model Overall Cabinet Water Connections Electric Access Plugs 1 2 3 4 5 6 A Depth B Width C He...

Page 7: ...r service personnel to perform typical maintenance or repairs The installation of water source heat pump units and all associated components parts and accessories which make up the installation shall...

Page 8: ...U 7 XQLWV RQ ORDG DQG VRXUFH FRQQHFWLRQV 2WKHU FRPSRQHQWV DGGLWLRQDO EDOO YDOYHV XQLRQV HWF PD EH UHTXLUHG IRU HDVH RI VHUYLFH 7KLV GUDZLQJ VKRZV RQO PLQLPXP UHTXLUHPHQWV RXU VSHFLILF LQVWDOODWLRQ ZLO...

Page 9: ...codes i e recharge well storm sewer drain field adjacent stream or pond etc Most local codes forbid the use of sanitary sewer for disposal Consult your local building and zoning department to assure c...

Page 10: ...tered for maximum 841 micron 0 84 mm 20 mesh size Any particulate that is not removed can potentially clog components Notes Rev 3 22 2012 15 Application not recommended 1R GHVLJQ 0D LPXP ORVHG 5HFLUFX...

Page 11: ...rom a garden hose through flush cart before using flush cart pump to ensure an even fill Once full do not allow the water level in the flush cart tank to drop below the pump inlet line or air can be p...

Page 12: ...your area Freeze protection should be maintained to 9 4 C below the lowest expected entering loop temperature All alcohols should be premixed and pumped from a reservoir outside of the building when...

Page 13: ...al Line Voltage WARNING To avoid possible injury or death due to electrical shock open the power supply disconnect switch and secure it in an open position during installation Model Voltage Code Volta...

Page 14: ...A T P UMP S 14 ClimateMaster Water Source Heat Pumps Tranqu ility Water to Water THW Ser ies Revis ed 02 J an uary 2013 Electrical Line Voltage Field Low Voltage Wiring Field Line Voltage Wiring Figu...

Page 15: ...iagram for details Low Water Temperature Cutout FP1 The CXM DXM control allows the field selection of source fluid low temperature cutout points The factory setting of FP1 is set for water 1 1 C In co...

Page 16: ...boards Remove the yellow wire from the CXM board and connect it to terminal 2 on the valve Add a new wire from terminal 3 to the Y terminal at the CXM board and a jumper wire from terminal 1 to termi...

Page 17: ...ble controller as outlined above is the ability to integrate complex decision making tasks with the standard heat pump CXM controls and communicate with a user interface Below is a list of standard fe...

Page 18: ...OAT at which maximum setpoint MaxBT reduction will occur The valid range for building balance point is 10 21 C with a default value of 16 C The minimum design water temperature is the minimum desired...

Page 19: ...t is connected to the water to air unit forced air heating may be used for the shoulder seasons allowing quick heating to cooling changeover If this feature is used the consumer will easily be able to...

Page 20: ...TEMPERATURE OFFSETS PROGRAM SETTINGS DAYLIGHT SAVINGS SET MONTH DAY YR HR MIN VACATION HOLD DATE THEN TIME SECURITY LOCKOUT TEMP ADJUST LOCKOUT TOTAL KEYPAD LOCKOUT SCREEN SETTINGS PROGRAM SCREEN SERV...

Page 21: ...vised 02 Ja nuary 20 13 INSTALLER MENU BUFFER TANK SETPOINT INPUT DEALER INFORMATION BUFFER TANK DEADBAND OUTDOOR TEMPERATURE RESET RESTORE DEFAULTS MANUAL OPERATION HOT WATER DEADBAND OUTDOOR DESIGN...

Page 22: ...umps Tranqu ility Water to Water THW Ser ies Revis ed 02 J an uary 2013 Electrical Wiring Diagram Matrix Model Diagram Number Voltage Option THW008 010 96B0108N01 220 50 1 THW008 010 96B0108N02 220 50...

Page 23: ...TH E S MAR T SOLU T I ON FOR E N E RG Y E FFI CIENCY 23 climatemaster com Tra nquil it y Wa ter t o Wa ter T HW Series Revised 02 Ja nuary 20 13 Typical Wiring Diagram THW 220 50 1 Units...

Page 24: ...CLIMATEMAS TE R WATE R S OURCE H E A T P UMP S 24 ClimateMaster Water Source Heat Pumps Tranqu ility Water to Water THW Ser ies Revis ed 02 J an uary 2013 Typical Wiring Diagram THW 220 50 1 Units...

Page 25: ...TH E S MAR T SOLU T I ON FOR E N E RG Y E FFI CIENCY 25 climatemaster com Tra nquil it y Wa ter t o Wa ter T HW Series Revised 02 Ja nuary 20 13 Typical Wiring Diagram THW 220 50 1 Units with VSFP...

Page 26: ...MATEMAS TE R WATE R S OURCE H E A T P UMP S 26 ClimateMaster Water Source Heat Pumps Tranqu ility Water to Water THW Ser ies Revis ed 02 J an uary 2013 Typical Wiring Diagram THW 220 50 1 Units with V...

Page 27: ...TH E S MAR T SOLU T I ON FOR E N E RG Y E FFI CIENCY 27 climatemaster com Tra nquil it y Wa ter t o Wa ter T HW Series Revised 02 Ja nuary 20 13 Typical Wiring Diagram THW 220 50 3 Units...

Page 28: ...CLIMATEMAS TE R WATE R S OURCE H E A T P UMP S 28 ClimateMaster Water Source Heat Pumps Tranqu ility Water to Water THW Ser ies Revis ed 02 J an uary 2013 Typical Wiring Diagram THW 220 50 3 Units...

Page 29: ...TH E S MAR T SOLU T I ON FOR E N E RG Y E FFI CIENCY 29 climatemaster com Tra nquil it y Wa ter t o Wa ter T HW Series Revised 02 Ja nuary 20 13 Typical Wiring Diagram THW 220 50 3 Units...

Page 30: ...CLIMATEMAS TE R WATE R S OURCE H E A T P UMP S 30 ClimateMaster Water Source Heat Pumps Tranqu ility Water to Water THW Ser ies Revis ed 02 J an uary 2013 Typical Wiring Diagram THW 220 50 3 Units...

Page 31: ...he control is attempting a retry of a fault the status LED will slow flash slow flash one flash every 2 seconds to indicate the control is in the process of retrying Field Configuration Options Note I...

Page 32: ...he low pressure switch input is bypassed for the initial 120 seconds of a compressor run cycle Low pressure lockout code 3 Water coil low temperature FP1 The FP1 thermistor temperature must be below t...

Page 33: ...mperature range and with flow rates of between 1 6 to 3 2 L M Per kW however usually no more than one of these factors may be at a minimum or maximum level at a time The commissioning table indicates...

Page 34: ...oper range and also verify heating and cooling setpoints for proper operation System pH System water pH is 6 8 5 Proper pH promotes longevity of hoses and fittings System Flushing Water used in the sy...

Page 35: ...r without satisfying the Y input call then the control will go to Lockout mode The last fault causing the lockout will be stored in memory and can be viewed by going into test mode Consult the CXM AOM...

Page 36: ...y These dirty installations are a result of the deterioration of iron or galvanized piping or components in the system or open cooling towers requiring heavy chemical treatment and mineral buildup thr...

Page 37: ...cts damage or insuf cient performance as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any incr...

Page 38: ...r information contained herein are not express warranties and do not form the basis of any bargain between the parties but are merely ClimateMaster s opinion or commendation of its products ClimateMas...

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