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OPERATION  

1.     

Before turning the kettle on, read the 
vacuum/pressure gauge. The gauge's 
needle should be in the green zone. I

f

 

the needle is in the "vent air" zone, call 
your service agent to locate and repair 
the source of the leak. Under normal 
circumstances the kettle should 
operate for years without venting. 

2.       Ensure that the electrical service to the 

kettle is turned on. 

3.     

Place the kettle's power on/off switch to 
the "ON" position. 

4.   Pre-heat the kettle by turning the 

temperature control knob to the desired 
temperature setting. The green  light  
will  remain  lit (indicating the gas 
burners are ignited) until the 
temperature setting is reached. When 
the green light goes off, the burners 
are off, and pre-heating is complete. 

NOTE: When cooking egg and milk products, 
the kettle should

 

not be preheated, as products 

of this nature adhere to hot cooking surfaces. 
These types of food should be placed in the 
kettle before heating is begun. 

5.       Place product into the kettle. 

6.     

Turn the temperature control knob to 
the required temperature setting. The 
green light will cycle on and off with the 
solid state control, indicating the 
burners are cycling on and off to 
maintain the set temperature. 

NOTE: 

The red "low water" light should not be 

lit during kettle operation. This light indicates 
that the water level has reached a critically low 
level, 

and the gas burners have been automatically 
shut off by the kettle's safety circuit. Water must 
be added to the reservoir before further use.     
Refer to the "Reservoir Fill Procedures" for 
details. 

7.     

When cooking is completed, turn knob 
to minimum and place the power on/off 
switch to the "OFF" position. 

8.     

Pour the contents of the kettle into an  
appropriate  container  by opening the 
draw-off valve. Care should be taken to 
pour slowly enough to avoid splashing 
of the product. 

NOTE

: As with cleaning food soil from any 

cookware, an important part of kettle cleaning is 
to prevent foods from drying on. For this 
reason, cleaning should be completed 
immediately after cooked foods are removed. 
Refer to the "Care and Cleaning Instructions" 
for detailed kettle washing procedures. 

CARE AND CLEANING

 

Your Cleveland kettle must be cleaned 
regularly to maintain its fast, efficient cooking 
performance, and to ensure it

continued safe, 

reliable operations. 

1.     

Prepare a warm water and mild 
detergent solution in the kettle. 

2. 

    

Remove food deposits inside the kettle 
using a nylon brush. Do not use a metal 
bristle brush, as this may permanently 
damage the kettle's stainless steel 
surface. 

3.     

Loosen food which is stuck to the kettle 
by allowing it to soak at a low 
temperature setting. 

 

 

 

 

4

 

Summary of Contents for KGL

Page 1: ...INSTALLATION OPERATION AND REPAIR MANUAL GAS KETTLE MODEL KGL KGL T CLEVELAND RANGE INC 1333 East 179th St Cleveland Ohio U S A 44110 216 481 4900 KET 07 9102 REV 0 222 01CO...

Page 2: ...ODE OR WITH THE NATIONAL FUEL GAS CODE ANSI 2223 1 1988 POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR...

Page 3: ...s and or the National Electric Code ANSI NFPA 70 1987 USA or the Canadian Electrical Code CSA Standard C22 1 Canada The kettle must be electrically grounded by the installer Standard supply voltage is...

Page 4: ...al Fuel Gas Code ANSI Z223 1 1984 USA or Installation Codes for Gas Burning Appliances and Equipment CANI B149 1 and B149 2 Canada Use a gas pipe joint compound which is resistant to L P gas Test all...

Page 5: ...ow water light should not be lit during kettle operation This light indicates that the water level has reached a critically low level and the gas burners have been automatically shut off by the kettle...

Page 6: ...al controls Always turn off equipment power before using water to wash equipment DO NOT HOSE DOWN THE KETTLE NOTE For more difficult cleaning applications one of the following can be used alcohol baki...

Page 7: ...m pressure gauge fittings We suggest mixing a 50 50 solution of liquid detergent and water while heating the kettle to at least 5 psi pressure Then shut off power to the kettle The soapy solution shou...

Page 8: ...ormer 120 16V 1 2 KE52690 Bushing 1 3 KE53469 Ignition module 1 4 KE00458 Solid state control 1 5 KE50753 Relay 1 6 KE53316 Safety thermostat 1 7 FI 05050 Brass nut 7 16 24 1 8 KE53436 Air switch 1 9...

Page 9: ...1 3 FI00151 Street elbow 1 2 2 4 KE51014 Check valve 1 5 FI00596 Nipple 1 6 FI05214 Cross tee 1 7 RT00370 Tubing 1 4 copper per ft 3 8 KE51723 Safety valve 50 p s i 1 9 FI00598 Nipple 1 10 FI052l6 Elb...

Page 10: ...trol valve N G 1 KE535151 Gas control valve L P 6 F01518 Shut off valve 1 7 Reducer 1 8 Pipe 1 9 Pipe 1 10 KE53441 Blower 1 11 Elbow 1 12 Pipe 1 13 Elbow 1 14 Plug 1 15 O Ring 1 16 KE53422 Spring 1 17...

Page 11: ...GAS CONTROL ASSEMBLY KETTLE...

Page 12: ...asher spacer 3 17 KE51891 Washer 1 18 KE517112 L H Bearing 1 19 KE51730 Tilt shaft bearing 1 20 FA19186 Screw hex socket 1 21 KE503752 Tilt shaft 1 22 KE50569 1 Temperature Control Assembly 1 KE50569...

Page 13: ...SIDE BOX ASSEMBLY KETTLE...

Page 14: ...assembly 1 KE509721 Draw off assembly for KDM 40 T 1 FA21008 Hex nut 1 FA95049 Wing nut FA11134 Screw for KDM 40 T 2 KE527551 Knob 1 3 KE52754 Hex nut 1 4 KE52753 Retainer 1 5 KE52752 Piston 1 KE53290...

Page 15: ...4 Hinge bearing 1 3 KE50823 Pin hinge 1 4 KE50820 Insert brass adjustment 1 5 KE50819 End piece 1 6 FA11507 Screws adjustment 2 7 FA11284 Bolts end block 2 8 KE50122 Spring 40 gal and under 1 KE50121...

Page 16: ......

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