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3.      Arrange for the carrier's 

representative to examine the 
damage. 

4.      Fill

 

out all carrier claims forms and 

have the examining carrier sign and 
date each form. 

INSTALLATION

 

The first installation step is to refer to the 
specification  sheet  for  clearance 
requirements, in order to determine the 
location of the kettle. Next, carefully cut 
open the shipping carton for easy removal 
of the kettle. 

Position the kettle in its permanent location, 
and level the kettle by tuning the adjustable 
feet.   

Once positioned and leveled, permanently 
secure the kettle's flanged feet to the floor 
using 5/16 x 2 1/2 inch lag bolts and floor 
anchors (supplied by the installer). Three 
bolts per leg are required to secure each of 
the flanged feet. 

GAS

 

It is recommended that a sediment trap 
(drip leg) be installed in the gas supply line. 
If the gas pressure exceeds 14" water 
column, a pressure regulator must be 
installed, to provide a maximum

 

of 14" 

water column gas pressure to the gas 
control valve. 

Connect the gas supply piping to the input 
side of the gas control valve. Location and 
pressure data are shown on the 
specification sheet. Installation must be in 
accordance with local codes and/or the 
National Fuel Gas Code ANSI Z223.1-1984 
(USA) or Installation Codes for Gas 
Burning Appliances and Equipment CANI 
B149.1 and B149.2 (Canada). Use a gas 

pipe joint compound which is resistant to 
L.P. gas. Test all pipe joints for leaks with 
soap and water solution. Ensure that the gas 
pressure regulator is set for the manifold 
pressure indicated on the gas rating plate. 

The appliance and its individual shut-off 
valve must be disconnected from the gas 
supply piping system during any pressure 
testing of that system at test pressures in 
excess of 1/2 psi (3.45 kPa).   The appliance 
must be isolated from the gas supply piping 
system by closing its individual manual shut-
off valve during any pressure testing of the 
gas supply piping system at test pressures 
equal to or less than 1/2 psi (3.45 kPa). 

ELECTRICITY

 

Remove the two screws securing the 
console cover, and remove the cover. A 
wiring diagram is affixed to the inside of the 
cover. Feed conduit-enclosed permanent 
copper wiring through the cutout in the 
bottom of the console and fasten to the 
terminal block. Fasten the ground wire to the 
ground lug, connected to the frame, beside 
the terminal block. Replace the console 
cover and secure it with the screws. 

WATER

 

The sealed jacket of the gas-fired kettle is 
precharged with the correct amount of a 
water-based formula, and therefore, no 
water connection is required to the kettle 
jacket. 

 

 

3

 

Summary of Contents for KGL

Page 1: ...INSTALLATION OPERATION AND REPAIR MANUAL GAS KETTLE MODEL KGL KGL T CLEVELAND RANGE INC 1333 East 179th St Cleveland Ohio U S A 44110 216 481 4900 KET 07 9102 REV 0 222 01CO...

Page 2: ...ODE OR WITH THE NATIONAL FUEL GAS CODE ANSI 2223 1 1988 POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR...

Page 3: ...s and or the National Electric Code ANSI NFPA 70 1987 USA or the Canadian Electrical Code CSA Standard C22 1 Canada The kettle must be electrically grounded by the installer Standard supply voltage is...

Page 4: ...al Fuel Gas Code ANSI Z223 1 1984 USA or Installation Codes for Gas Burning Appliances and Equipment CANI B149 1 and B149 2 Canada Use a gas pipe joint compound which is resistant to L P gas Test all...

Page 5: ...ow water light should not be lit during kettle operation This light indicates that the water level has reached a critically low level and the gas burners have been automatically shut off by the kettle...

Page 6: ...al controls Always turn off equipment power before using water to wash equipment DO NOT HOSE DOWN THE KETTLE NOTE For more difficult cleaning applications one of the following can be used alcohol baki...

Page 7: ...m pressure gauge fittings We suggest mixing a 50 50 solution of liquid detergent and water while heating the kettle to at least 5 psi pressure Then shut off power to the kettle The soapy solution shou...

Page 8: ...ormer 120 16V 1 2 KE52690 Bushing 1 3 KE53469 Ignition module 1 4 KE00458 Solid state control 1 5 KE50753 Relay 1 6 KE53316 Safety thermostat 1 7 FI 05050 Brass nut 7 16 24 1 8 KE53436 Air switch 1 9...

Page 9: ...1 3 FI00151 Street elbow 1 2 2 4 KE51014 Check valve 1 5 FI00596 Nipple 1 6 FI05214 Cross tee 1 7 RT00370 Tubing 1 4 copper per ft 3 8 KE51723 Safety valve 50 p s i 1 9 FI00598 Nipple 1 10 FI052l6 Elb...

Page 10: ...trol valve N G 1 KE535151 Gas control valve L P 6 F01518 Shut off valve 1 7 Reducer 1 8 Pipe 1 9 Pipe 1 10 KE53441 Blower 1 11 Elbow 1 12 Pipe 1 13 Elbow 1 14 Plug 1 15 O Ring 1 16 KE53422 Spring 1 17...

Page 11: ...GAS CONTROL ASSEMBLY KETTLE...

Page 12: ...asher spacer 3 17 KE51891 Washer 1 18 KE517112 L H Bearing 1 19 KE51730 Tilt shaft bearing 1 20 FA19186 Screw hex socket 1 21 KE503752 Tilt shaft 1 22 KE50569 1 Temperature Control Assembly 1 KE50569...

Page 13: ...SIDE BOX ASSEMBLY KETTLE...

Page 14: ...assembly 1 KE509721 Draw off assembly for KDM 40 T 1 FA21008 Hex nut 1 FA95049 Wing nut FA11134 Screw for KDM 40 T 2 KE527551 Knob 1 3 KE52754 Hex nut 1 4 KE52753 Retainer 1 5 KE52752 Piston 1 KE53290...

Page 15: ...4 Hinge bearing 1 3 KE50823 Pin hinge 1 4 KE50820 Insert brass adjustment 1 5 KE50819 End piece 1 6 FA11507 Screws adjustment 2 7 FA11284 Bolts end block 2 8 KE50122 Spring 40 gal and under 1 KE50121...

Page 16: ......

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