Cleco TVP-100 Series Programming Manual Download Page 1

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Programming Manual

PL12EN-TVP100

03/07/2013

TVP-100 Series

Pneumatic Torque Verifier - Version 1.0

TVP-110-30

TVP-110-15

Summary of Contents for TVP-100 Series

Page 1: ...or additional product information visit our website at http www apextoolgroup com Programming Manual PL12EN TVP100 03 07 2013 TVP 100 Series Pneumatic Torque Verifier Version 1 0 TVP 110 30 TVP 110 15...

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Page 3: ...assume liability for damages resulting from defective circuitry inside the devices supplied Apex Tool Group reserves the right to amend supplement or improve this document or the product without serv...

Page 4: ...ler Specifications 11 3 1 IP Protection Class 11 3 2 Understanding The Keypad 11 3 3 Specifications 12 3 3 1 Enclosure 12 3 3 2 Display 12 3 3 3 Indicators 13 3 3 4 AC Input Power 13 3 3 5 TVP 110 15...

Page 5: ...ppendix 29 A 1 Pneumatic Curves Pulse Tool 29 A 2 Pnuematic Curves Direct Drive Tool 32 A 3 Box Dimensions 35 A 4 Tool and Box Diagrams 35 B Appendix 36 B 1 Dip Switch Settings 36 B 2 Test Modes 36 Cl...

Page 6: ...nt and cables necessary to setup and run your unit If you do not have all the necessary items please contact your distributor 1 3 Software Your unit has been pre loaded with its software and requires...

Page 7: ...still be accessible 1 4 4 Source Power This unit is capable of being run off of 115 or 230 VAC both 50 and 60 Hz Before powering up the unit for the first time take care to notice which voltage the un...

Page 8: ...ns Screen select the fifth option Tool Type by pressing the 5 key The Tool Type screen will appear at this point Threre are two options for Cleco Pulse tools Option 1 Pulse Pneumatic is typically for...

Page 9: ...softkey The second AutoCal screen will appear next This screen will prompt the user to run a typical fastener and then to press the Next softkey After these steps are completed the result of the calib...

Page 10: ...the three active digits The number keys will allow you to change any of those digits to the desired value The batch can be any value between 1 and 255 Once the batch shows the desired value press the...

Page 11: ...ed on the screen display ESC Key used at any time to return to the previous screen or escape an edit mode DEL Key used to delete numeric values Arrow Keys used to move highlighted or selected areas on...

Page 12: ...s 2 72 kg Removable Fuse Compartment Settings for 115 230 VAC 50 60 Hz TVP 110 15 Exposed I O Strip TVP 110 30 12 pin I O connector Mount with 4 M4x0 7 screws Disconnect power before mounting unit 3 3...

Page 13: ...AC Input Output Connectors RS 232 Connection RJ12 6 Conductor Phone I O Connector Phoenix 1757569 Transducer Connection RJ12 6 Conductor Phone Cleco Pneumatic Torque Verifier TVP 100 Series Torque Ver...

Page 14: ...to 5V 3 RS 485 1V to 6 5V 4 RS 485 1V to 6 5V 5 GND 0V 6 Unused N A Pin Description Value 1 RS 485 1V to 6 5V 2 RS 485 1V to 6 5V 3 Reject Relay Output 24VDC 4 Batch Relay Output 24VDC 5 Cycle Relay...

Page 15: ...ducer Connector RS 485 RS 485 Reject Relay Batch Relay Cycle Relay 24VDC Relay Common Ground Opto Common Reset Suspend Parameter B Parameter C Parameter D 24VDC JP5 JP3 RS 485 12 Pin Connector Schemat...

Page 16: ...Black RS 485 1 6 5V B White RS 485 1 6 5V C Red White Reject Relay 24VDC D Black White Batch Relay 24VDC E Blue Black Cycle Relay 24VDC F Green White 24VDC Relay Common 24VDC G Blue White Ground Opto...

Page 17: ...of the power up sequence This screen may also be reached by selecting the Run Screen option from the navigation menu Cleco Pneumatic Torque Verifier TVP 100 Series RUN SCREEN ACCEPT BATCH ACCEPT REJEC...

Page 18: ...ion menu The Navigation Menu If the unit was locked prior to making this selection you ll be prompted to enter the password The default password is 0 1 0 4 The first screen associated with the AutoCal...

Page 19: ...the clutch shuts the tool off the pressure will rise almost to line pressure It s also very important that the appropriate tool type is selected Pulse tools and direct drive tools are monitored differ...

Page 20: ...age Down soft keys can be pressed to view events that occurred further back in time or more recently Pressing the Most Recent soft key will place the most recent event at the top of the screen and the...

Page 21: ...turn to the Options menu A selection may also be made by using the arrow keys or the UP and DOWN soft keys to highlight the desired selection and then pressing the Select soft key The EXIT soft key th...

Page 22: ...In order to choose this option either press the 1 key at this screen or highlight the option and press the Select soft key If discrete 1 of 4 is how you would prefer to select applications either pres...

Page 23: ...ate Once the desired character is highlighted the number keys may be used to alter its value Once the time and date are set to the desired value either the Save soft key or the ENTER key may be presse...

Page 24: ...For all other pneumatic tools option two Direct drive Pneumatic should be selected Pressing the numeric key associated with the desired option either 1 2 or 3 will select and write that option to memo...

Page 25: ...th the arrow keys and then press the Select soft key To leave this screen without making any changes the EXIT soft key can be pressed or the ESC key can be pressed The Ship s Wheel has no effect at th...

Page 26: ...ts a pressure level which after crossed a status will be generated either accept or reject Th3 Shut off Threshold Pressure threshold that sets a pressure level above which the tool is considered to ha...

Page 27: ...vigation menu Using the arrow keys or the UP and DOWN soft keys you can highlight the type of sequencing you wish to employ Once the desired selection is highlighted pressing the Select soft key will...

Page 28: ...iled In either case after a short delay the unit automatically returns to the navigation menu 4 11 I O Schematic The final option on the navigation menu is I O Schematic if this option is selected a s...

Page 29: ...to pulse at least four times If the tool does not pulse at least four times there is a good chance that it will generate reject statuses Also at the end of the pulsing phase the pressure steps up alm...

Page 30: ...ure shows the curve generated by an incomplete fastening process Notice how the curve does not step up to line pressure at the end of the run This indicates that the clutch did not engage Cleco Pneuma...

Page 31: ...otice how the curve immediately steps up to line pressure and stays there There is little or no pulsing region This curve would be typical of a fastener being hit again after the fastener had already...

Page 32: ...stening process using a direct drive tool There are two hallmarks in this curve worth noticing First during free run the tool runs at a constant pressure which is lower than the shut off or clutch out...

Page 33: ...rect Drive Tool continued Incomplete Run Down This picture shows the curve generated by an incomplete fastening process Notice how the curve does not step up to line pressure at the end of the run Thi...

Page 34: ...it This picture shows the curve generated by a double hit Notice how the curve immediately steps up to line pressure and stays there There is no free run region This curve would be typical of a fasten...

Page 35: ...ifier TVP 100 Series A Appendix A 3 Box Dimensions A 4 Tool and Box Diagram 8 75 222 8 375 213 8 00 203 9 125 232 4 00 102 Phone Cable To Compressor Air Hose Main Air Tool Air Signal from Porting Tran...

Page 36: ...Selection Software Select External Input Selection 2 No Function 3 No Function 4 Test Mode Test Mode ON Normal Operation 5 Test Selection 1 See Below See Below 6 Test Selection 2 See Below See Below 7...

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Page 40: ...mbH Co OHG 2865 152nd Avenue N E 3990 East Market Street 5925 McLaughlin Road Industriestra e 1 Redmond WA 98052 York PA 17402 Mississauga Ont L5R 1B8 73463 Westhausen Tel 425 497 0476 Tel 717 755 293...

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