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CellCore

™

For more information about our products, visit www.ClecoTools.com

Programming Manual

P2398PM

2018-12

Cordless Assembly Tools

Software S169262

Summary of Contents for CellCore

Page 1: ...CellCore For more information about our products visit www ClecoTools com Programming Manual P2398PM 2018 12 Cordless Assembly Tools Software S169262...

Page 2: ...mitted on electronic mechanical optical or other media without the express permission of the Apex Tool Group Disclaimer The Apex Tool Group reserves the right to modify supplement or improve this docu...

Page 3: ...tApps menu 17 3 7 1 Configuring FastApps 18 3 7 2 Selecting the direction of rotation 20 3 7 3 Selecting the tightening strategy 21 3 7 4 Advanced settings 21 3 7 5 Resetting FastApp 23 3 8 Settings 2...

Page 4: ...8PM 2018 12 Apex Tool Group GmbH EN 3 11 5 Saving parameters 46 3 11 6 Software update 47 3 11 7 Deleting an archive 48 3 11 8 Resetting to factory settings 49 4 Tightening sequence 50 5 Troubleshooti...

Page 5: ...Hardware description mPro200GC AP CellCore P2402KA Quick reference guide WLAN data transmission CellCore installation P1730E Tightening sequence P2381TS EMS error messages P2280SW Programming manual...

Page 6: ...mbined with the word Caution indicates a hazard with a low level of risk which if not avoided could result in minor or moderate injuries or environmental damage Note A symbol combined with the word No...

Page 7: ...astApps mode mPro mode Abb 2 1 LCD and CellCore controls 2 1 LCD See Chapter 3 Menus and Functions Seite 9 2 2 Confirmation button The confirmation button has the following functions Open menu Confirm...

Page 8: ...selection box up Press and hold to go directly to the run screen from all menu levels Press to increase a value Press and hold to increase a value quickly jump by one Press to move the selection box t...

Page 9: ...the tool off 2 Press the button The symbol is displayed on the LCD After five seconds the tool switches off Option 3 The tool will switch off if it is not used for a certain time See Setting the shut...

Page 10: ...cate which functions are activated 15 Nm 15 7Nm 270 3 10 270 3 350 1 Footer Run screen Submenus and parameters Header Symbol for the current menu Symbol Description Battery is plugged in WLAN connecti...

Page 11: ...essed to change between counterclockwise rotation and runscreen Select linking group This button only applies to the run screen or must be pressed to change between ten possible Linking groups in the...

Page 12: ...Menus and Functions 12 P2398PM 2018 12 Apex Tool Group GmbH 3 EN 3 3 Menu structure overview 1 IP SW NM OS GW MA ADV 0s 3s 5V 4 3 123 1 yP LQyOE ft lb 2 Old New...

Page 13: ...group for the tightening sequence is selected in the mPro mode on the controller Abb 3 2 Run screen in the mPro mode Symbol Description Linking group Batch display Number of tightening positions for a...

Page 14: ...rque Display of the angle shutoff The value to the right of the symbol indicates the shut off angle Display if the tightening strategy is not parameterized Display of the currently selected Linking gr...

Page 15: ...programmed for the Linking group in the controller or in the FastApps menu During tightening the LCD flashes yellow gray The speed for the counterclockwise rotation starts at 20 rpm and increases to 3...

Page 16: ...6 P2398PM 2018 12 Apex Tool Group GmbH 3 EN 3 6 Main menu Abb 3 5 Main menu Button Description FastApps menu The menu is used to parameterize Linking groups in the FastApps mode Settings Diagnostics C...

Page 17: ...nt settings will not be carried over to the new mode Display of the currently selected Linking group Up to ten Linking groups can be programmed The number on the button indicates which Linking group i...

Page 18: ...utoff For a torque shutoff enter the shut off torque For an angle shutoff enter the shut off angle Once the value has been reached the tightening process is completed This setting option is the same a...

Page 19: ...is setting option is the same as in the menu Advanced settings Seite 21 Batch display Enter the number of tightening positions for a Linking group Start speed display Enter the start speed Advanced se...

Page 20: ...M 2018 12 Apex Tool Group GmbH 3 EN 3 7 2 Selecting the direction of rotation Abb 3 8 Submenu Selecting the direction of rotation Button Description Direction of rotation right hand thread Direction o...

Page 21: ...gs Abb 3 10 Submenu Advanced Settings Button Description Torque shutoff Sequence 31 Shut off torque controlled tightening sequence with torque and rotation angle check See 4 Tightening sequence Seite...

Page 22: ...in the Advanced Settings menu the minimum and maximum torque the minimum and maximum angle as well as the threshold torque are not calculated automatically Display of the maximum torque Display of th...

Page 23: ...ocess The settings for the selected Linking group FastApp are not reset Reset FastApp is exited Press to reset the FastApps menu All settings for the selected Linking group FastApp are deleted The Res...

Page 24: ...398PM 2018 12 Apex Tool Group GmbH 3 EN Button Description Display and set time and date Adjust screen brightness Adjust tool light Set shut off properties Select torque units PIN menu Lock menu Allow...

Page 25: ...bers Use the and buttons to switch between the input boxes 3 Confirm with the button After the changes have been made the input is checked If the input is permissible the input box is highlighted in g...

Page 26: ...ness Abb 3 14 Submenu Screen brightness Button Description Brightness Level 1 The LCD is dark and dimly lit Brightness Level 2 The LCD has medium illumination This is the default setting that is used...

Page 27: ...t disabled Tool light never goes on Tool light will only go on when the Start switch is pressed halfway During tightening it is switched off Tool light is on as long as the Start switch is pressed hal...

Page 28: ...shut off properties Button Description Shutoff after idle mode Enter the time in minutes after which the tool switches off if no button or key has been pressed Undervoltage limit Enter the voltage in...

Page 29: ...g the torque units The torque values on the run screen are displayed in the selected units The selection is also used for the data export Abb 3 17 Submenu Selecting units Button Description Units Newt...

Page 30: ...N menu If only one PIN is defined then it applies to all the access levels PINs for higher access levels also apply to the lower access levels Example If asked for PIN 2 both PIN 2 2222 and PIN 3 3333...

Page 31: ...on the respective menu To open these menus a PIN must be entered A PIN consists of four numbers To enter a PIN 1 Enter four numbers The number on the lock indicates which PIN must be entered Use the a...

Page 32: ...eviously defined enter 0000 4 For enter the new PIN The PIN must not be 0000 5 To save the PIN press The new PIN is activated and the menu is exited Deactivating a PIN For enter 0000 to deactivate a P...

Page 33: ...vated To open the main menu from the run screen a PIN must be entered Unlocking is pos sible with each access level The requirement is that a PIN has already been defined PIN lock disabled All menus c...

Page 34: ...ed Linking groups can be carried out in the run screen There is no need to enter a PIN Button Description Warning Movable parts Never reach into the rotating parts of the tool Make sure that the rotat...

Page 35: ...tal result is shown as the Actual Angle If the test run is not aborted by a monitoring criterion and the total result is greater than or equal to 360 then it is evaluated as OK and displayed Monitorin...

Page 36: ...functionality of the measuring sensor can be checked and the torque measurement can be evaluated At the beginning of the test the torque is 0 Nm Throughout the entire test the torque is measured and d...

Page 37: ...libration value Abb 3 27 Submenu Calibration value Symbol Description Display of the current torque Display of the maximum torque 0 08 Nm 0 13 Nm Symbol Description Display of the neutral position val...

Page 38: ...lay of the current battery voltage For high operational capability this voltage is continuously monitored during the tight ening process If the voltage drops below the undervoltage a warning is issued...

Page 39: ...is only available in the FastApps mode In the mPro mode the menu is hidden In Tool constant the torque calibration value of the tool can be adjusted This may be necessary if the torque of the tool cha...

Page 40: ...he WLAN connection is to be found To configure WLAN settings use the LiveWire RF Configuration software See Document P2372JH If the tool is programmed so that WLAN settings are assigned via DHCP this...

Page 41: ...s 3 EN 3 11 Utility Abb 3 32 Menu Utility Gateway display MAC address display Signal strength in dB display Region display Symbol Description GW MA Button Description Display of the software versions...

Page 42: ...ftware update Delete archive Reset to factory settings Switch off tool Tool switches off after five seconds Button Description Symbol Description Display of the software version for the measuring boar...

Page 43: ...d The csv file contains a table with the following columns Button Description Start the saving process Display of the saving progress The status bar indicates what percentage of the archive is already...

Page 44: ...ult Either OK or NOK is entered Stage Fastening stage Reason Shut off cause See Error messages for shut off cause Seite 52 GraphicID Number of the graphic entry Column Description Button Description S...

Page 45: ...file the angle time torque and speed are entered for each data point The csv file contains a table with the following columns 3 11 4 Loading parameters All data except the archive data are loaded on t...

Page 46: ...ers Display of the status of the loaded parameters After loading the status bar is red or green Green The loading process has been successfully completed There is an OK in the status line Red An error...

Page 47: ...meters_ DateTime zip 3 11 6 Software update Abb 3 38 Submenu Software update Button Description Start the software update Display of the software update progress The progress bar indicates what percen...

Page 48: ...pressed to start the software update The progress bar and status bar indicate when the software update has been completed After the software update has been completed the tool restarts Option 2 Carry...

Page 49: ...Resetting to factory settings Button Description Press to cancel the process The tool is not reset to factory settings The Resetting to factory settings menu is exited Press to reset the tool to fact...

Page 50: ...s parameterized the speed is reduced from the starting speed to the final speed starting from the threshold torque to the maximum torque The final speed must be lower than the standard speed The angle...

Page 51: ...ss than the starting speed rpm As soon as the threshold torque is reached the speed is reduced from the starting speed to the final speed at the maximum torque With increasing torque the speed drops B...

Page 52: ...es available Make sure that there is only one tma file on the USB stick E210 No compatible update packages found Make sure there is a tma file on the USB stick Error message Description S Abort due to...

Page 53: ...Phase 3 Torque too high P4M Phase 4 Torque too low P4M Phase 4 Torque too high PAR Wrong parameter PS Wrong parameter set RAM Memory error measuring board SA Canceled by removal of the start signal Se...

Page 54: ...The warning threshold for undervoltage is not set to the minimum value On the control screen Tool Setup Tool Settings reduce the Undervoltage V To set the warning threshold High torque is needed durin...

Page 55: ...tool No WLAN data communi cation between the con troller and tool The IP address of the tool is not correctly entered in the controller 1 On the control screen Tool Setup check whether the IP address...

Page 56: ...inal speed 22 Footer 11 G Gateway 41 H Header 10 I IP address 40 L LCD 7 Linking group parameterizing 18 selecting 11 15 Lock 10 Lock menu 24 Locking a menu 33 M Measuring board 42 Menu structure 12 m...

Page 57: ...torque 19 Tightening sequence 50 Tightening strategy 14 21 Time 24 25 Tool constant 35 39 Tool light 24 27 Torque 13 15 maximum 22 minimum 22 Torque shutoff 17 21 Torque test 34 36 Torque units 24 29...

Page 58: ...LAND Apex Tool Group GmbH C O Spline Gauges Piccadilly Tamworth Staffordshire B78 2ER United Kingdom Phone 44 1827 8727 71 Fax 44 1827 8741 28 FRANCE Apex Tool Group SAS 25 Avenue Maurice Chevalier ZI...

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