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CAUTION

!

Personal hearing protection is 
recommended when operating 
or working near this tool.

For your safety and the safety of others, read and under-
stand the safety recommendations and operating in-
structions before operating a nutrunner.

Always wear protective equipment:

For additional information on eye protection and face
protection, refer to Federal OSHA Regulations, 29 Code
of Federal Regulations, Section 1910.133., Eye and Face
Protection, and American National Standards Institute,
ANSI Z87.1, Occupational and Educational Eye and Face
Protection. Z87.1 is available from the American National
Standards Institute, Inc., 11 West 42nd Street, New York,
NY 10036.

Hearing protection is recommended in high noise areas
85 dBA or greater. The operation of other tools and
equipment in the area, reflective surfaces, process noises
and resonant structures can substantially contribute to,
and increase the noise level in the area. Excessive air
pressure above 90 PSIG and worn motor components
can also increase sound level emitted by tool. Proper
hearing conservation measures, including annual au-
diograms and training in the use and fit of hearing
protection devices may be necessary. For additional
information on hearing protection, refer to Federal Regu-
lations, Section 1910.95, Occupational Noise Exposure,
and American National Standards Institute, ANSI S12.6,
Hearing Protectors.

Cleco nutrunners are designed to operate on 90 psig (6.2
bar) maximum air pressure. If the tool is properly sized
and applied, higher air pressure is unnecessary. Exces-
sive air pressure increases the loads and stresses on
the tool parts, sockets, and fasteners and may result in
breakage. Installation of a filter-regulator-lubricator in the
air supply line ahead of the tool is recommended.

Before the tool is connected to the air supply, check the
throttle for proper operation (i. e., throttle moves freely and
returns to closed position). Being careful not to endanger
adjacent personnel, clear the air hose of accumulated
dust and moisture. Before connecting a tool to the air
hose or removing a tool from service or changing sockets,

Safety Recommendations

make sure the air line is shut off and drained of air. This
will prevent the tool from operating if the throttle is acci-
dently engaged.

When using right angle nutrunners, be sure the throttle is
positioned relative to the angle head so that the throttle will
not become wedged against an adjacent object in the
"ON" position due to torque reaction. The angle head may
be repositioned with respect to the lever to accommodate
proper location for task. If tool is to be reversed, locate
throttle lever in a neutral position that will prevent entrap-
ment. Refer to operating instructions for additional infor-
mation.

It is essential for safe operation that any operator of a
nutrunner use good balance, sure footing, and proper
posture in anticipation of a torque reaction.

Tools with clutches can stall rather than shut-off if ad-
justed over maximum power output of tool, or if there is a
drop in air pressure. Operator must then resist stall torque
until throttle is released.

Tool balance arms are available to absorb the torque
reaction of the tool while balancing the weight of the tool
for improved ergonomic applications.

Some individuals may be susceptible to disorders of the
hands and arms when performing tasks consisting of
highly repetitive motions and/or exposure to extended
vibration. Cumulative trauma disorders such as carpal
tunnel syndrome and tendonitis may be caused or aggra-
vated by repetitious, forceful exertions of the hands and
arms. Vibration may contribute to a condition called
Raynaud's Syndrome. These disorders develop gradu-
ally over periods of weeks, months, and years. It is
presently unknown to what extent exposure to vibrations
or repetitive motions may contribute to the disorders.
Hereditary factors, vasculatory or circulatory problems,

WARNING

!

Impact resistant eye protection 
must be worn while operating 
or working near this tool.

CAUTION

!

Spindle Rotation

Torque Reaction

Repetitive work motions and/or vibration
may cause injury to hands and arms.

Use minimum hand grip force consistent
with proper control and safe operation.
Keep body and hands warm and dry.
Avoid anything that inhibits blood circulation.
Avoid continuous vibration exposure.
Keep wrists straight.

WARNING

!

Avoid repeated bending of wrists and hands.

Summary of Contents for 75NLTVCE Series

Page 1: ...Vision Lights Positive VP Lever L Options Handle Transducer 75 Nutrunner 75 Series N T XX C E L X Gear Train Designation Output Drive Angle Terminations X X Built in Socket S Specify Size Threaded Sp...

Page 2: ...changing sockets Safety Recommendations make sure the air line is shut off and drained of air This will prevent the tool from operating if the throttle is acci dently engaged When using right angle n...

Page 3: ...ps and wrist supports are designed to reduce and moderate the effects of extended vibration exposure and repetitive wrist trauma Since they vary widely in design material thickness vibration reduction...

Page 4: ...ON PAGES 2 3 BEFORE OPERATING A NUTRUNNER TORQUE ADJUSTMENT The 75NLTVCE nutrunner is designed to develop maxi mum rated torque at 90 psig The torque setting is achieved by entering a number within th...

Page 5: ...the rear rotor bearing Motor Housing Clamptheflatsofthemotorhousingintheviseanduseastrap wrench to unscrew the handle No 202182 Disconnect the wirebundlefromthecableconnector No 202183 Remove solenoi...

Page 6: ...m torque range or tool will stall and not shut off REASSEMBLY GENERAL Thetoolisreassembledinthereverseorderofdisassembly Cleanallpartsthoroughlyinsolventandinspectfordamage or wear Check all bearings...

Page 7: ...hms of the torque monitor used The following is an example of a 75 series right angle tool a V head and a torque monitor with a 110 000ohm calibra tion resistor The values are FS 196 2 ft lbs Rbr 700o...

Page 8: ...WIRING DIAGRAM S S T T U U V V WHITE WHITE WHITE WHITE YELLOW LED YELLOW LED COMMON COMMON GREEN LED GREEN LED RED LED RED LED TOOL RECEPTACLE TOOL RECEPTACLE CABLE CONNECTORS CABLE CONNECTORS 24V COM...

Page 9: ...LSIGNAL A BY90 ENCODER PULSES PER SPINDLE REVOLUTION BASED ON A 36 TOOTH ENCODER WHEEL EXAMPLE NUMBER OF PULSES TOTAL GEAR REDUCTION x NUMBER OF TEETH ON ENCODER WHEEL GEAR PULSES PER REVOLUTION TRAIN...

Page 10: ...015 020 as shown A new plunger pin should be spaced as shown however a previously used plunger pin must be pressed to this dimension 2 Assemble the solenoid components as shown Solenoid retainer must...

Page 11: ...JUSTMENT SCREW 5 64 HEX WRENCH SOLENOID SEAT VALVE PLUNGER SOLENOID RETAINER PLUNGER PIN HAT 4 Using a 5 64 hex wrench turn adjustment screw clockwise until plunger pin is pressed through hat and valv...

Page 12: ...V Bearing Cap Incl 867997 1 869877 Bearing Retainer 1 869878 Clamp Nut 1 869879 Clamp Ring 1 869880 Pinion Needle Bearing 1 869881 V Spindle Ball Bearing 1 869882 V Spindle Needle Bearing 1 869883 V...

Page 13: ...ler 13PerGear Idler Gear Pin NAME OF PART Transducer Encoder Assembly Roll Pin Sensor nut Transducer Shaft Transducer Ring Gear Transducer Housing Encoder Wheel Retainer Ring Drive Shaft Encoder Wheel...

Page 14: ...ing Plate RearBearingPlate RotorBlade PARTNO 865352 869923 869925 869927 QTY 1 1 1 1 2 NAMEOFPART Cylinder incl 812918 MotorSpacer Rotor CylinderPin RotorBearing 75NLTVCE NUTRUNNER MOTOR PARTS LIST MO...

Page 15: ...64530 1 865063 2 864195 3 812164 2 203053 4 617754 7 203549 1 203378 5 203379 3 203418 9 203550 9 203380 1 203377 7 863399 2 203553 3 869936 5 203263 9 203797 6 203798 4 203801 6 202183 0 202012 1 202...

Page 16: ...t SolenoidSeat Solenoid Retainer incl 863241 Air Inlet Valve Piston incl 866399 Shut off Valve incl 203379 ValveSeal Valve Cap incl 847710 ThrottleValveSpring Bushing Shut off Valve Cap incl 863454 Ba...

Page 17: ...ING RETAININGRING BALL BALLBEARING LOCK PIN RETAINER SOCKET LOCK PIN LOCK PIN SPRING PIPE PLUG RETAINER RING SET SCREW BEARINGRETAINER ROLLER BEARING QTY 1 1 1 1 1 1 1 1 1 1 1 1 22 1 1 1 1 1 1 1 1 1 P...

Page 18: ...18...

Page 19: ...19 NOTES...

Page 20: ...20 670 Industrial Drive Lexington SC 29072 Phone 803 359 1200 Fax 803 359 2013...

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