Cleco 48CAE105AH4, Instruction Manual

Page: 11 / 128

Page 11
TM12-1103-LG1
08/25/2017
mPro400GC-I global controller
5 Initial operation:
Putting into use
Danger of hands being crushed.
→ Always use a torque reaction bar for
applications in a restricted space or high
torque: inline tools (4 Nm), pistol grip tools
(10 Nm), right angle tools (60 Nm).
Performing a fastener rundown
The 48C series nutrunners have been configured by Apex
Tool Group. A setting for your specfic fastener joint must
only be made with the nutrunner controller by qualified
personnel 1 , The initial operation can vary depending on the
type and programming of the nutrunner controller. Refer to
the nutrunner controller Programming Manual.
→ Make sure the tool cable is securely attached to the tool
and controller.
→ Make sure the controller is powered on and properly
programmed (refer to the controller manuals).
→ Make sure the reverse mechanism is in the correct
position.
→ Place the socket or bit on the application and depress the
switch actuator to start the rundown.
→ When the nutrunner shuts off, release the switch actuator.
→ Remove the nutrunner from the application.
Maintenance
Implement a comprehensive safety maintenance program
to provide regular inspection for all phases of tool operation
and air supply equipment.
Daily:
→ Visual inspection of all cables and connections
→ Visual inspection of all external tool components
→ Check the tool for excessive vibration or unusual noises
Approximately 100,000 Rundowns:
→ Inspect the tool cable for damage or wear
→ Inspect the tool cable connection for a secure fit
→ Inspect the output spindle for damage or wear
→ Verify the maximum free speed
Approximately 500,000 Rundowns:
→ Disassemble the tool and inspect all parts for damage or
wear and replace as necessary
→ Clean and lubricate the angle head, gearing, and motor
bearings
→ If equipped; recalibrate the transducer
Approximately 1,000,000 Rundowns:
→ Disassemble the tool and inspect all parts for damage or
wear and replace as necessary
→ Clean and lubricate the angle head, gearing, and motor
bearings
→ If equipped; recalibrate the transducer
Lubricants
Application of the assembly tool determines how frequently
it is greased. All gearing should receive a generous amount
of grease during each service interval.
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1. Qualified personnel are those who can recognize possible
hazards and institute the appropriate safety measures due to their
professional training, knowl- edge, and experience as well as their
understanding of the relevant conditions pertaining to the work to
be done. Qualified personnel must observe the rules
EN
EN
Feet Meters Description
301866-XXX * 3 - 49 1 - 15 Tool Cable (1)
301904-XXX * 3 - 49 1 - 15 Swivel Cable: Inline (1)
301903-XXX * 3 - 49 1 - 15 Swivel Cable: Right Angle (1)
301877-XXX 3 - 66 1 - 20 Extension Cable
961259-XXX ** 3 - 66 1 - 20 Tool Cable (1)
961250-XXX ** 3 - 66 1 - 20 Tool Cable (2)
961251-XXX ** 3 - 66 1 - 20 Swivel Cable: Inline (2)
961252-XXX ** 3 - 66 1 - 20 Swivel Cable: Right Angle (2)
961249-XXX ** 3 - 66 1 - 20 Extension Cable
** Note: 20M length does not require a transformer.
(1) Standard Durability
(2) High Durability
* Note: 3 ft. and 6 ft. (1M and 2M) cables must be used with
301877 Extension Cable.
Tool Cables
48C series
Cable Length
Non European Union Cables - Air-LB Connector
European Union Cables - Air-LB Connector
m-Pro-400GC-I
Series
Tool
Cable
48CA Right Angle
Nutrunner Shown
Application
Spindle Rotation
Torque
Reaction
Part No. Packaged Grease
540395 2 oz. (0.06 kg) Magnalube-G
513156 16 oz. (0.45 kg) Magnalube-G
541444 2 oz. (0.06 kg) Rheolube 363AX-1
541445 16 oz. (0.45 kg) Rheolube 363AX-1