Cleco 11PHH Instruction Manual Download Page 23 | Manualshive

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1994d_Reparatur_en-bedingt.fm, 12.06.2014

P1991BA/EN 2014-06

23

Assembly instructions

7

7

Assembly instructions

<…>

Please refer to 8 Spare parts, page 27 and 8.5 Equipment order list, page 36

7.1

Install motor unit

CAUTION!

•

Only perform installation in accordance with exploded drawing, see 8.3 Motor unit, page 32.
Incorrect installation can lead to uncontrolled reactions, e.g. unexpected start-up or parts being hurled
out.

•

Tighten all screwed joints of the tool carefully, according to the specifications.

NOTE

To prevent damage, lubricate the gaskets and O-rings using grease (order no. 914392) before assembly.

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Summary of Contents for 11PHH

Page 1: ...For additional product information visit our website at http www apexpowertools eu 11PHH Pulse nutsetter without shutoff Instruction Manual P1991BA EN 2014 06...

Page 2: ...11PHH It serves as a reference work for technical data service intervals and spare part orders It points out options Secondary information P2204BA Instruction Manual Oil filling unit In the text 11PHH...

Page 3: ...form in full or parts thereof or copied to another natural or machine readable language or to a data carrier whether electronic mechanical optical or otherwise without the express permission of Apex...

Page 4: ...4 P1991BA EN2014 06 1991a_ Deckblatt_en fm 12 06 2014...

Page 5: ...2 Change air inlet top bottom only on 11PHHA 11 4 3 Connect the tool 11 4 4 Setting up the tool 11 4 5 Troubleshooting 13 5 Maintenance 15 5 1 Service schedule 15 5 2 Fill reserve oil 16 5 3 Complete...

Page 6: ...6 P1991BA EN2014 06 P1991BA EN_2014 06_11PHHIVZ fm 12 06 2014 9 3 Performance Data 38 10 Service 39 11 Disposal 39...

Page 7: ...the tool Before initial operation check that the suspension bail is properly fastened to the balancer 11PHHA Before using the air inlet from above make sure that the pipe plug is correctly fitted in t...

Page 8: ...and caught by machinery Wear a hairnet Wear close fitting clothing Do not wear jewelry Sound level in the area of the user 80 dB A danger of hearing damage Wear hearing protection 1 5 Designated use T...

Page 9: ...This instruction manual 1 Declaration of Conformity 1 Hex wrench WAF 2 3 Product description 3 1 Operation and functional elements Abb 3 1 Item Designation 1 Reverse switch 2 Exhaust air throttle tor...

Page 10: ...rder No 937447PT 11PHH Order No 937442PT 11PHHA Parameter Data Air hose Inner diameter 3 8 9 5 mm maximum length 5 m Air inlet 1 4 NPT inner diameter 7 5 mm Parameter Data Working pressure range 400 7...

Page 11: ...h specifications 4 3 Connect the tool Connect the tool to the compressed air line Maximum screwing in torque 40 Nm Reaction torque at flat end Counterhold with wrench WAF 17 Activate compressed air 62...

Page 12: ...the screwed joint If the torque difference is too large it may be necessary to change the torque setting See 4 4 2 Chang ing Torque If the setting has been changed check the torque again When carrying...

Page 13: ...to extension and worn socket Increase the speed see 4 4 1 Set ting the torque page 12 Use a shorter or more rigid exten sion Replace the socket Insufficient oil in the pulse unit no pulse build up Se...

Page 14: ...14 P1991BA EN2014 06 1994b_1_5_en bedingt fm 12 06 2014 Before initial operation 4...

Page 15: ...ctivation before service disconnect the tool from the compressed air supply Maintenance interval Rundowns Measures W1 100 000 Check the suspension bail for functional safety Check the air hose for wea...

Page 16: ...ut the maintenance measures marked W2 after an operating time of 200 days 5 2 Fill reserve oil If X 0 see picture 2 the reserve oil is exhausted and must be refilled to guarantee a controlled process...

Page 17: ...ternal equalization hole is opened 4 To avoid air pockets fill the filling hole full of oil 5 Position the injector so that it has a sealing effect and add reserve oil until distance X for spacer B2 i...

Page 18: ...cture internal equalization hole is opened 3 Use adapter to connect pulse unit to the quick disconnect coupling Close shutoff valve 4 Set the working pressure to approx 500 kPa Slowly open the shut of...

Page 19: ...he injector so that it has a sealing effect and add reserve oil until distance X for spacer B2 is achieved Maintain distance X and secure with B2 Refit set bolt and ball Remove B2 NOTE Small air bubbl...

Page 20: ...20 P1991BA EN2014 06 1994c_Wartung_en bedingt fm 12 06 2014 Maintenance 5 Empty side...

Page 21: ...1991BA EN2014 06 21 Disassembly instructions 6 6 Disassembly instructions Please refer to 8 Spare parts page 27 and 8 5 Equipment order list page 36 6 1 Remove motor unit 1 2 Changing blades Changing...

Page 22: ...ing force 3 CAUTION Skin irritation in case of direct contact with oil Wear protective gloves CAUTION Hydraulic blade is under spring pressure Wear protective goggles NOTE Permitted only if filling is...

Page 23: ...otor unit CAUTION Only perform installation in accordance with exploded drawing see 8 3 Motor unit page 32 Incorrect installation can lead to uncontrolled reactions e g unexpected start up or parts be...

Page 24: ...ons 7 7 1 1 Install rotor cover 1 Press 59 in with C4 see X 2 Examine Y with thickness gage If dimension Y step 1 with support C5 C6 C7 repeat Press 61 in with C8 C8 59 C4 C5 C6 C7 X 54 55 X Base 0 02...

Page 25: ...ons 7 7 2 Install pulse unit 7 2 1 Assembling the hydraulic blades NOTE To prevent damage lubricate the gaskets and O rings using grease order no 914392 before assembly 1 2 3 4 5 6 7 8 F1 93 F1 98 93...

Page 26: ...26 P1991BA EN2014 06 1994d_Reparatur_en bedingt fm 12 06 2014 Assembly instructions 7...

Page 27: ...nce and increased maintenance requirements If non original spare parts are installed the tool manufacturer is entitled to declare all warranty obligations for null and void We would be glad to prepare...

Page 28: ...28 P1991BA EN2014 06 1991e_Ersatzteile_en fm 12 06 2014 Spare parts 8 8 1 Pistol grip 11PHH Adhesive order no 914860 Grease order no 914392...

Page 29: ...1991e_Ersatzteile_en fm 12 06 2014 P1991BA EN2014 06 29 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936158 4 Dimensions...

Page 30: ...30 P1991BA EN2014 06 1991e_Ersatzteile_en fm 12 06 2014 Spare parts 8 8 2 Pistol grip 11PHHA Adhesive order no 914860 Grease order no 914392...

Page 31: ...1991e_Ersatzteile_en fm 12 06 2014 P1991BA EN2014 06 31 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936158 4 Dimensions...

Page 32: ...32 P1991BA EN2014 06 1991e_Ersatzteile_en fm 12 06 2014 Spare parts 8 8 3 Motor unit Axial clearance see 7 1 1 Install rotor cover page 24...

Page 33: ...1991e_Ersatzteile_en fm 12 06 2014 P1991BA EN2014 06 33 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936158 4 Dimensions...

Page 34: ...1991e_Ersatzteile_en fm 12 06 2014 Spare parts 8 8 4 Pulse unit Tightening torque see 7 2 Install pulse unit page 25 For disassembly note the position of the balls in the control disc Reassemble balls...

Page 35: ...vice kit K2 order no 936210 4 Dimensions TAB 8 4 Order no 84 93 112 113 114 115 116 117 118 119 120 11PHH652 11PHHA652 1 4 936039 935660 915345 904693 915346 11PHH653 11PHHA653 3 8 936038 935658 91451...

Page 36: ...36 P1991BA EN2014 06 1991e_Ersatzteile_en fm 12 06 2014 Spare parts 8 8 5 Equipment order list 1 Order no...

Page 37: ...1991f_TechnDaten_en fm 12 06 2014 P1991BA EN2014 06 37 Technical data 9 9 Technical data 9 1 Dimensions 11PHH in mm Abb 9 1 Order no A 11PHH653 173 11PHH652 168 11PHH65Q 173...

Page 38: ...2 9 3 Performance Data Order no Recommended torque range Idling speed Air consumption Nm 8 8 m3 min min max rpm mm kg Idling Pulses 11PHH652 11PHHA652 1 4 6 11 6500 M6 0 78 0 84 0 30 0 25 11PHH653 11P...

Page 39: ...om improper disposal The components and auxiliary materials of a machine incorporate risks to health and the environment Catch auxiliary materials oils greases when drained and dispose of them properl...

Page 40: ...0 Brazil Phone 55 15 3238 3820 Fax 55 15 3238 3938 Louisville Kentucky Apex Tool Group 1000 Glengarry Drive Suite 150 Fairdale KY 40118 Phone 1 502 708 3400 apexpowertools com service ASIA PACIFIC Ind...

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