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Revision date: 06.04.10

Table of Contents

Important Information ....................................... 3

End Panel Installation ....................................... 5

Shelter Care and Maintenance ......................... 8

Quick Start Guide .............................................. 9

 

Polycarbonate Panels - 30' Wide ............... 10

 

Polycarbonate Panels - 35' Wide ............... 11

CORRUGATED PC PACKAGE: READ THIS BEFORE 

YOU BEGIN

The corrugated PC package is designed to attach to 

either the R030B00001 end frame for the 30' wide roll-

form, or the R035B00001 end frame for the 35' wide roll-

form building 

after the end frame is assembled

Choose one of the following options to continue: 

If you purchased but have not assembled the end 

• 

frame, stop here, return to the end frame instruction 

guide, and continue with those instructions. 
If you did not purchase an end frame for a roll-

• 

form building but plan to construct an end frame 

using customer-supplied materials, review these 

instructions before constructing the end frame to 

better prepare for the installation of the panels 

included in this PC package.

After assembling the end frame, continue with these 

instructions to attach the corrugated panels.

ATTENTION:

 If you purchased an optional door kit, 

consult those instructions and proceed as instructed. 

In most instances, the end frame and door frame are 

constructed 

before

 end panels are installed. This allows 

for the placement of panels as determined by the position 

of the door or doors. 

It is the responsibility of the owner/contractor to adjust the 

position of the end panels based on the end frame and 

the position of the installed door or doors. Consult the 

services of a qualified contractor to install the panels if 

needed.

IMPORTANT:

 Some diagrams throughout this manual 

show the outside edges of the end panels installed 

aligned with the outside edge of the end rafter legs or 

ground posts.

For buildings that include sidewall polycarbonate 

panels and hat channel secured to the frame, shift the 

position of the end panels as needed so these panels 

meet the sidewall panels to create a finished corner. 

See the diagrams in the Quick Start section for sidewall 

examples.

FRAMING:

 

None of the frame members (rafter, ground 

posts, etc.) supporting the end panels are included 

in the end panel kit. 

Only the panels and those 

components needed to attach the end panels to an 

existing frame are included. Fasteners are designed for 

metal. If your end wall frame requires different fasteners, 

contact your sales representative to purchase additional 

fasteners, or purchase the proper fasteners locally.

Summary of Contents for R030B00007

Page 1: ...d Reproduction is prohibited without permission STK R030B00007 30 Wide R035B00007 35 Wide ClearSpan Corrugated Polycarbonate End Panel Kit 30 Wide 35 Wide Frame size and panel layout shown above may differ from actual frame Photo is used for illustration only ...

Page 2: ...oceed as instructed In most instances the end frame and door frame are constructed before end panels are installed This allows for the placement of panels as determined by the position of the door or doors It is the responsibility of the owner contractor to adjust the position of the end panels based on the end frame and the position of the installed door or doors Consult the services of a qualifi...

Page 3: ...ce Fine point marker to mark the location on panels Variable speed drill and impact driver cordless with extra batteries works best Scissors or utility knife and tool to cut the polycarbonate panels Hammers gloves and eye protection Ladders work platforms and other machinery for lifting designed to work safely at the height of the building and end wall ATTENTION Consult the services of a qualified...

Page 4: ... and photos will help you identify the different parts Some parts are not shown UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin Unpack the contents of the shipment and place 1 where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets Verify that all parts listed on the Bill of Materials Spec 2 Sheets are pre...

Page 5: ...ipped This may include shifting the outside panels beyond the end rafter leg ground post so corner panels align with each other Install all UV protected surfaces to the outside toward the sun See information printed on the panel Set the first lower 50 x 12 2 panel in place as shown 1 with the edge aligned with the outside edge of the end rafter and the bottom edge flush against the ground Do not a...

Page 6: ...8 until the bottom row of end panels is installed Overlap and cut the final panel to fit as needed Remember to account for the installation of the sidewall panels if equipped Position and cut final panel as needed to create a finished corner Diagrams in the Quick Start section show a frame with sidewall panels installed Valley Install screws here Corrugated Panel Brace TOP VIEW A Rib Corrugated Pa...

Page 7: ...p The bottom edge of the upper panel overlaps the top edge of the lower panel Verify that the panel is in the desired position UV 12 protected side toward the sun and attach it to the end frame using Tek screws and washers Repeat the steps for the remaining upper panels 13 Verify panel and panel position by consulting the diagrams in the Quick Start section for your end panel kit Continue by readi...

Page 8: ...ight and in good condition Remove debris and objects that can accumulate on the shelter Use tools that will not damage the panels when removing debris Do not allow snow to pile up against the end wall and panels Use tools that will not damage the polycarbonate panels when removing snow Check the contents of the shelter to verify that nothing is touching the polycarbonate panels that could cause da...

Page 9: ...walls GROUND LEVEL Panel overlap seams Panel Kit for 30 Wide Frame R030B00007 Sidewall Panel Sidewall Panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 104621C 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel cut to fit Four 4 Upper Panels Two 2 50 x 8 2 104620C panels cut and trimmed to fit positions GROUND LEVEL Sidewall Panel Sidewall Panel Top edge of the low...

Page 10: ... needed to accommodate the door installation Install door or doors before end panels approximate width 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel Overlap and trim this 50 x 12 2 panel as needed Remember to position the panel so it meets the sidewall panels if present 50 x 8 2 panel cut in half and trimmed to fit position 50 x 8 2...

Page 11: ...reviously installed panel by one 1 rib approximate width 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel 50 x 12 2 panel cut in half and trimmed to fit position 50 x 12 2 panel cut in half and trimmed to fit position 1 2 of a 50 x 8 2 panel trimmed to fit position 1 2 of a 50 x 8 2 panel trimmed to fit ...

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