ClearSpan Pro Solar Star Manual Download Page 1 | Manualshive

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Revision date: 05.28.10

©2010 ClearSpan™

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STK#

R035B00011A (Twin-Wall Polycarbonate)
R035B00011B (Corrugated Polycarbonate)

ClearSpan

™

Pro Solar Star

™

Greenhouse Door Kits

(Double Swinging Door)

Diagram shows a corrugated double swinging door centered and installed in an end wall frame. The door

kit includes materials for the double door only. All other components shown in the diagram above and other

diagrams throughout this guide are not included and require additional purchase.

Ground Level

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Summary of Contents for Pro Solar Star

Page 1: ...arbonate ClearSpan Pro Solar Star Greenhouse Door Kits Double Swinging Door Diagram shows a corrugated double swinging door centered and installed in an end wall frame The door kit includes materials for the double door only All other components shown in the diagram above and other diagrams throughout this guide are not included and require additional purchase Ground Level ...

Page 2: ...l end frame as described in this guide If you are installing this door kit in an end frame that is not identified above use these instructions for critical dimensions and details Consult the services of a qualified contractor if needed It is the responsibility of the owner contractor to adapt these instructions to safely and competently install this door in an end frame or building that it was not...

Page 3: ...sible for designing and furnishing all temporary bracing shoring and support needed during the assembly process For safety reasons those who are not familiar with recognized construction methods and techniques must seek the help of a qualified contractor REQUIRED TOOLS The following list identifies the main tools needed to assemble the doors Additional tools and supports may be needed depending on...

Page 4: ... shipment before you begin Gather the tools bracing ladders and lifts and 3 assistants needed to install the doors and door frame Read the care and maintenance information at the 4 end of these instructions Complete and return all warranty information as 5 instructed if included UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin Unpack ...

Page 5: ...as shown in photo A This creates a lip and allows the jamb to be attached to the girt see photo B and C ATTENTION Diagrams A D show the left door jamb only Adjust cuts when cutting the end for the right jamb Using the diagrams as a guide attach each jamb to the girts using 4 108553 wafer head screws as shown in photo C D and E Install end wall girts if needed ATTENTION Position the door jambs so t...

Page 6: ...F and G This creates two 2 lips and allows the header to be attached to the door jambs Open channel of the header points upward Drill a 3 8 hole near each end of the header to create a drain hole for 8 the header This helps prevent water from collecting inside the door header see photo H Position the header so that the two 2 lips on each side overlap the 9 door jambs see photo H and align the bott...

Page 7: ...ends beyond the edge of the panel Using Tek screws FA4484B and galvanized neo 5 bonded washers attach the panel to the horizontal cross tube of the door frame Evenly space Tek screws and washers every 12 Photo shows the polycarbonate panel attached to the outside of the door frame and finished with the aluminum 104213 U channel profile To keep the panel and profile in place install Tek 7 screws an...

Page 8: ...d plate using the remaining x 3 bolts Position so latch handle is level See below Horizontal Position Door Latch Guide Latching Plate NOTE Verify that there is sufficient clearance along all door edges to allow the doors to swing freely in the opening If end panels are installed either attach to the outside of the end panels as shown above or loosen the panels secure the hinges directly to the doo...

Page 9: ...nd Cap 104548 Door Frame Opening The installed polycarbonate end wall panels have been removed to better show the door jamb At the top and sides of the end wall door opening on 17 the inside of the frame attach end cap and allow it to extend below and into the door frame opening ATTENTION This profile acts as a stop for the double doors which prevents undo stress on the hinges Consult the photos t...

Page 10: ...l valley is placed over or near the door latch hole of the frame 3 as shown below Trim panel width both edges if necessary to align valley with door latch hole Mark the door latch hole position on the corrugated panel drill a 3 4 hole in the panel at that mark set the panel aside and install the door latch as described in the diagram below and in the following step Center the latch mounting plate ...

Page 11: ...eat the required steps needed to assemble the 10 remaining door frame and installation of the panel With assistance set the assembled doors in the end 11 wall door frame and secure hinges to the door jamb using one Tek screw per hinge at this time NOTE Verify that there is sufficient clearance along all door edges to allow the doors to swing freely in the opening If end panels are installed loosen...

Page 12: ...ap between the door and frame Door Jamb End Cap 104548 The installed polycarbonate end wall panels have been removed to better show the door jamb At the top and sides of the end wall door opening 14 on the inside of the frame attach end cap and allow it to extend below and into the door frame opening Consult the photos below After end cap profile is installed install another 15 section of the same...

Page 13: ...e that they remain secure and in good condition Replace damaged panels if needed Check connections and all fasteners to verify that they remain tight Check the contents of the shelter to verify that nothing is touching the polycarbonate panels that could cause damage or interfere with the door operation Do not leave the doors ajar Close doors and secure with latch or prop doors open to avoid perso...

Page 14: ...de Double Swinging Door Kit R035B00011A and R035B00011B Quick Start Guide Twin Wall Double Door Sample R035B00011A Ground Level Corrugated Double Door Sample R035B00011B Ground Level End frame and end rafter are not included with any door kit ...

Page 15: ...0 Double Door Frame Layout 96 1 2 92 1 2 inside to inside measurements 105488120 Door Jamb 105488120 Door Jamb Ground Level 105488120 Header Wafer Head Screws Wafer Head Screws Tek Screws Drain Hole Concrete Wafer Head Screws ...

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