10
Revision date: 05.28.10
DoubLe CoRRuGATeD DooR ASSeMbLY
If your doors includes 8mm twin-wall polycarbonate,
skip this section and continue with the assembly steps
for that door.
The materials and parts needed to assemble
the R035B00011B double door include:
Door frames (#102923), corrugated panels (104620C),
•
door hinges (FA5030), end cap (104548) and latches
(FA2410)
Tek screws (#FA4482B), neo-bonded washers
•
(#102921B), and foam closure strips (104709)
Assemble and Attach the Door
After installing the end frame for the doors, locate one (1) door frame (#102923), place it on a flat surface, and
1.
attach the three (3) hinges (FA5030) using Tek screws. Evenly space the hinges along the side of the frame.
Select the corrugated panel (104620C) and trim it so that the length is approximately one-quarter inch (1/4")
2.
shorter than the length of the door frame. (This helps protect the edges of the polycarbonate panel.)
Position the panel on the door frame so that a panel valley is placed over (or near) the door latch hole of the frame
3.
as shown below. (Trim panel width–both edges if necessary–to align valley with door latch hole.) Mark the door
latch hole position on the corrugated panel, drill a 3/4" hole in the panel at that mark, set the panel aside, and
install the door latch as described in the diagram below and in the following step.
Center the latch mounting plate over the door frame hole, mark the bolt holes, and drill two 5/16" holes through
4.
frame. With assistance, slide the latch and mounting plate assembly through the front side of the door frame, add
the mounting plate on the back side, and secure using two (2) ¼" x 3" bolts. Verify that latch turns freely.
Reposition the polycarbonate panel on the door frame by threading the latch through the hole drilled in the panel
5.
(Step 3). Square panel on the frame as needed.
Corrugated Double Swinging Doors
Corrugated Panel
Valley
NoTe:
Verify that the horizontal closure strip under
the panel is in place
before
attaching the panel to the
door frame.
Read the notice on the corrugated panel
to install the panel correctly.
48"
92"
Handle
STEP 1
STEP 4
STEP 3
