ClearSpan PB03020R4 Instruction Manual Download

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CLEARSPAN

™

GARAGES

Revision date: 09.14.10

The following graphics and photos will help you identify

the different parts. (Some parts are not shown.)

QH1330

Variable Angle

Bracket

105090

5' Rafter Bracing

102921B

Neo-bonded

Galvanized Washer

FA4482B

Tek Screw

100441

Nut Setter

104075

1.75" x 1.75" Square

Tube Insert

104624

1-Way Square Tube

Fitting w/ Plate

QH1070

Pipe Strap

105087

Rafter Connection

Plate

105086

Vertical Connection

Bracket

105088

1-Way Square

Tube Fitting

Summary of Contents for PB03020R4

Page 1: ...pan All Rights Reserved Reproduction is prohibited without permission ClearSpan Storage Master Elite Garage Photo may show a different but similar model STK DIMENSIONS PB03020R4 24 W x 24 L PB03022R4 24 W x 28 L PB03024R4 24 W x 32 L PB03026R4 24 W x 36 L ...

Page 2: ...der power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away from structures that could cause snow to drift on or around the building Do not position the shelter where large loads such as snow and ice large tree branches or other overhead obstacles could fall SITE After choosing a location proper preparation ...

Page 3: ...particular shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secured In most instances 3 way...

Page 4: ...ll parts listed on the Bill of Materials Spec Sheets are present If anything is missing or you have questions consult the Pictorial Parts Guide and all shelter diagrams for clarification or contact Customer Service NOTE At this time you do not need to open the plastic bags containing the fasteners if used ANCHORING INSTRUCTIONS Prior to assembling this shelter please read the MUST READ document in...

Page 5: ...e not shown QH1330 Variable Angle Bracket 105090 5 Rafter Bracing 102921B Neo bonded Galvanized Washer FA4482B Tek Screw 100441 Nut Setter 104075 1 75 x 1 75 Square Tube Insert 104624 1 Way Square Tube Fitting w Plate QH1070 Pipe Strap 105087 Rafter Connection Plate 105086 Vertical Connection Bracket 105088 1 Way Square Tube Fitting ...

Page 6: ... Cross Member OVERVIEW This section describes assembling your garage For details consult the remainder of these instructions See illustration below to identify main parts of the shelter 1 Locate the required parts for each assembly procedure 2 Assemble and position base rails 3 Assemble rafters and frame 4 Square and anchor the frame 5 Install struts and shelter bracing 6 Install side and end pane...

Page 7: ...e of the rail to secure the two tubes Do not install the Tek screws on the top or bottom surface of the base rail Tek screw Top of Base 3 wide LAY OUT THE BUILDING SITE After the site is prepared marking the ground where the shelter will be situated and identifying the location of the shelter corners helps to square the frame after it is assembled Taking these steps before assembling the shelter s...

Page 8: ...d 1 way connector 105088 measure and mark 48 increments along the length of the base rail These marks represent the 4 on center rafter positions 3 Center a 1 way connector 105088 on each mark and secure the connector to the rail using Tek screws 4 Repeat the steps for the remaining base rail NOTE Rafter spacing is measured center to center 5 Position base rails on the site where the shelter will b...

Page 9: ...e roof panels install the Tek screws so the heads do not touch the roof panels when these are installed 1 Select the tubes needed to assemble the rafter and place these on the ground as shown in the diagram above 2 Insert the swaged end of the rafter tubes into the plain ends of the rafter tubes as needed to assemble the rafter 24CP23P3 24CP23P1 R23S039 105330 3 Locate four 4 pipe straps QH1070 an...

Page 10: ... using eight 8 Tek screws Tek screws S20P020 105086 7 Select the two 2 64 plain tubes S20P064 and connect them using the 16 plain tube insert 104075 and Tek screws This is the horizontal or lower portion of the center bracing for the rafter NOTE After connecting the two 2 64 square tubes as shown above the center of the assembly will be at the pipe splice 8 Center the square tube fitting 104624 on...

Page 11: ... 4 connection plates 105087 and attach two 2 plates to the horizontal center brace tube and to the rafter Horizontal Tube Connection Plate Rafter 13 After attaching the first two connection plates flip the rafter assembly over and attach the remaining two 2 connection plates for the rafter ATTENTION Rafters are heavy Assistants and lifts are needed to move the assembled rafters 14 Repeat the proce...

Page 12: ... first rafter and each other 3 Secure the rafter leg tubes to each 105088 fitting using two Tek screws Position the screws so they drill into the 105088 fittings that are secured to the base rail End rafter as seen from inside the frame 105086 NOTE To protect the cover or end panels if equipped position the 105086 bracket toward the inside of the frame as shown above when setting the 2 end rafters...

Page 13: ...assembly NOTE Remember to stand the last end rafter so that the 105086 bracket is set to the inside of the frame Refer to Step 1 if needed Each purlin run is completed using a single plain pipe that is shorter than the 75 swaged pipes used up to this point These plain pipes do not include a tapered swaged end Consult the Side Profile diagram for your building to identify the plain pipe at the end ...

Page 14: ...this point in the assembly process anchor the assembled frame Once the frame assembly is anchored properly continue with these instructions WARNING Securing the base rails to concrete blocks or wood boards set on the site is not a substitute for properly anchoring the shelter You must anchor the shelter as described in the MUST READ document FAILING TO PROPERLY ANCHOR THE SHELTER WILL RESULT IN DA...

Page 15: ...LTER BRACING The diagonal shelter bracing is installed after the frame is squared and anchored and before installing the roof panels Gather the parts Bracing 105090 Tek screws Complete these steps to install the diagonal bracing for the shelter 1 Locate one 1 five foot 5 brace and place it into position as shown below NOTE Before attaching the brace to the rafter leg verify that the rafter is plum...

Page 16: ...d panels unfold each panel at the base of the assembled frame where they will be installed with the inside surface facing up NOTE Verify that the long black straps are on the inside and the D rings are on the outside 2 On the zippered end panel insert the end conduit through the two side panels of the end panel as shown below and not through the door sections End Conduit through Side Panel End Con...

Page 17: ...anel is stretched and secured to the rafter NOTE The screws are inserted on the backside or inside surface of the rafter to prevent damage to the main cover when it is installed 3 Evenly space the screws and washers along the rafter and pull the end panel tight as the screws are installed 4 After securing the lower section of the end panel move to the top stretch the panel to remove wrinkles and s...

Page 18: ...ch the remaining ratchets to the outside of the base frame tube NOTE Ratchets are attached long each side of the shelter and directly across from each other on the same rafter assembly Rafters are identified by the arrows below 4 After attaching the ratchets to both sides of the base frame move to the end rafters measure six 6 inches from the inside of the rafter leg and attach a ratchet to the en...

Page 19: ...nduit is assembled c Secure each pipe joint with a Tek screw NOTE Use duct tape to tape the Tek screws to prevent damage to main cover 2 After assembling the cover conduits locate the main cover and unfold it on a clean smooth surface near the frame NOTE When handling the cover and setting it in position do not pull on the end straps They will pull out of the cover Unfold the cover with the inside...

Page 20: ...h the slit and around the cover conduit NOTE DO NOT cut through the main cover Cut through the conduit pocket only Photos may show a different rafter procedures are the same 12 Thread the strap ends into the ratchet and slightly tighten NOTE It may be necessary to remove excess strap if it binds up in the ratchet 13 Repeat the steps for the remaining ratchets 14 Using additional help if needed tig...

Page 21: ...and that all connections and fasteners are tight Do not climb or stand on the shelter at anytime Remove debris and objects that accumulate on the shelter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of the shelter to verify that nothing is touching the cover or...

Page 22: ...CLEARSPAN GARAGES 22 Revision date 09 14 10 QUICK START GUIDE 24 Wide Storage Master Elite Garage Actual frame may differ in length from frame shown ...

Page 23: ... CLEARSPAN GARAGES Revision date 09 14 10 FRONT PROFILE 105090 105090 R23S039 24CP23P1 105330 24CP23P3 105330 24CP23P1 R23S039 QH1330 Bracket S20P020 S20P064 131S075 3 131P069 1 105088 plate 104624 plate ...

Page 24: ...OFILE PB03020R4 131S075 131S075 Purlin Base Rail 131S075 131P0735 R23P054 105331 105331 Purlin Base Rail 24 0 Length 4 0 Rafter Spacing on center R R R R R R R Ratchets are attached to outside of the base rail and in line with the rafters labeled with R ...

Page 25: ... PB03022R4 Purlin Base Rail 131S075 R23P102 131S075 131S075 131S075 131S0495 Purlin Base Rail 28 0 Length 4 0 Rafter Spacing 105331 105331 on center R R R R R R R R Ratchets are attached to outside of the base rail and in line with the rafters labeled with R ...

Page 26: ...R4 Purlin Base Rail Purlin Base Rail 32 0 Length 4 0 Rafter Spacing 131S075 131S075 131S075 131S075 131S075 131S255 R23P030 105331 105331 105331 on center R R R R R R R R R Ratchets are attached to outside of the base rail and in line with the rafters labeled with R ...

Page 27: ... Purlin Base Rail Purlin Base Rail 36 0 Length 4 0 Rafter Spacing 131S075 131S075 131S075 131S075 131S075 131P0735 R23P078 105331 105331 105331 on center R R R R R R R R R R Ratchets are attached to outside of the base rail and in line with the rafters labeled with R ...

Page 28: ...Connection See View 1 Rafter Purlin Connection See View 3 Rafter Mounting Plate Connection See View 4 Rafter Vertical Connection See View 6 Mounting Plate Vertical Connection See View 5 Strut Rafter Connection See View 2 NOTE Plain 2 x 2 tubing connected using 104075 insert ...

Page 29: ...te Connection View 5 Mounting Plate Vertical Connection View 6 Rafter Vertical Connection Rafter Leg Strut Rafter Rafter Vertical Clamp Purlin Rafter Cross Member Mounting Plate Vertical 1 Way Fitting Cross Member Vertical Bracket Tek Screw View 2 Strut Rafter Connection View 3 Rafter Purlin Connection Rafter Leg Rafter Foot ...

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