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CLEARSPAN

 GARAGES & STORAGE SHEDS

9

Revision date: 06.11.08

FRAME ASSEMBLY (CONTINUED)

10. Continue adding rafters and purlins until the frame is 

assembled. (Remember to slide a band clamp onto 

each bottom purlin between the second and third 

rafters at the remaining end of the shelter.) 

 

NOTE:

 Each purlin assembly consists of 1.315" x 75" 

(#131S075) swaged pipes (number is determined by 

shelter length) and one (1) 1.315" x XX" (#131P0XX) 

plain pipe. The XX" represents the remaining length 

needed to reach the end of the frame. Consult the 

Spec Sheet for part identification.

11.  Finish each purlin run using the plain, shorter pipe 

(#131P0XX), and use the final end rafter to complete 

the assembly. 

 

NOTE:

 If the last end rafter is plumb and the purlin 

run extends beyond the end of the rafter, cut the last 

section of purlin pipe to the required length. Typically 

purlin pipes 

do not

 require cutting. 

Verify that the 

finished purlin run has the correct plain pipe before 

cutting any pipe. 

MOUNTING BOARD INSTALLATION

The mounting board is supplied by the customer. For this 

example, it is attached 

above the bottom purlin

 along both 

sides of the frame 

on the inside of the frame.

 Consult the 

diagrams in the Quick Start section to view the mounting 

board installed below the lower purlin.

 

ATTENTION:

 Use the pivot wheel assembly to measure 

the required height of the mounting board. 

Building frame 

must rest on all rafter legs when the wheel assemblies are 

in the retracted position. 

 

Gather the parts: (All mounting boards and fasteners are 

supplied by customer.)
•  2" x 6" (or larger) boards at required length
•  Fasteners to secure mounting boards to frame
•  1/4" x 4" carriage bolts and 1/4" nuts

1.  Measure the board height needed using the wheel 

assembly in the retracted position and mark the 

locations on the rafter legs. 

 

NOTE:

 

Building frame must rest on all rafter legs when 

the wheel assemblies are in the retracted position. 

On the inside of the frame, attach the first board to the 

end rafter

 using two (2) carriage bolts and hex nuts. 

 

NOTE:

 DO NOT allow the mounting boards to extend 

beyond the end rafter. Boards must be flush with end 

rafter.

View shows the frame from the outside.

Band Clamp

Mounting 

Board

Carriage 

Bolts

U-Bolts

Mark  

here

The diagram below shows the mounting board installed 

above the lower purlin. Consult the diagrams in the Quick 

Start Guide to view the mounting board installed below the 

lower purlin. 

Either application is acceptable.

 Consider the 

building use when attaching the mounting boards.

NOTE:

 To prevent cover damage, DO NOT allow the 

purlin to extend beyond the end rafter.

12. Return to each clamp and install a Tek screw through 

the clamp and into the purlin pipe as shown. 

13. Secure each clamp to the rafter using a Tek screw. 

End Rafter

Tek 

Screw

Tek 

Screw

Interior 

Rafter

Purlin

Purlin

14. Continue with the installation of the mounting board. 

Summary of Contents for PB00562R3S

Page 1: ...similar model Rafter spacing and overall length may vary 2008 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS PB00562R4S 14 W x 14 H x 24 L PB00564R4S 14 W x 14 H x 28 L PB00566R4S 14 W x 14 H x 36 L PB00562R3S 14 W x 14 H x 24 L PB00564R3S 14 W x 14 H x 28 L PB00566R3S 14 W x 14 H x 36 L ...

Page 2: ...nd precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away from structures that could cause snow to drift on or around the building Do not position the shelter where large loads such as sno...

Page 3: ...the shipment To aid in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the f...

Page 4: ...ame and provides a mounting surface for the pivoting wheel jacks This board is required The mounting board material and fasteners needed to secure the board to the frame are not included with the shipment and must be supplied by the customer These instructions describe using 2 x 6 lumber for the mounting board This is the minimum lumber thickness needed to safely and properly secure the pivoting w...

Page 5: ...u how they are used All parts are not shown FA4482B Tek Screw 102856 End Clamp 102548 Cross Connector QH1061 Ratchet 103620b Plain End Strap Swaged Unswaged Swaged and Unswaged plain Rafter Sections All pieces are not shown QH1402 Band Clamp Wheel Kit Assembly ATTENTION Actual wheel jack assembly may differ slightly in design from what is shown ...

Page 6: ...se see the Assembling the Round Style Portable Freestanding Building Components section Consult the diagram below to identify main parts of shelter 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame 3 Attach baseboards struts and pivoting wheel kit assemblies 4 Prepare and attach main cover NOTE Diagram shows a shelter with 4 rafter spacing Number of rafters a...

Page 7: ...apping Tek screw Position Tek screw approximately 1 from pipe joint ATTENTION Install the screws so they will not touch the cover once it is installed This is typically on the backside of the rafter which will be the surface visible from the inside of the shelter once the frame is assembled 4 Assemble rafters as described and continue with the additional steps to complete the assembly of the two e...

Page 8: ...f the shelter 4 Position the inside rafter from the end rafter using the on center rafter to rafter spacing for your building as shown in the chart below Another person is required to hold the rafter in position 6 Verify that both rafters are plumb and properly spaced using the spacing from the above chart 7 Tighten the cross connector at the top of the interior rafter and tighten the end rafter e...

Page 9: ...ired height of the mounting board Building frame must rest on all rafter legs when the wheel assemblies are in the retracted position Gather the parts All mounting boards and fasteners are supplied by customer 2 x 6 or larger boards at required length Fasteners to secure mounting boards to frame 1 4 x 4 carriage bolts and 1 4 nuts 1 Measure the board height needed using the wheel assembly in the r...

Page 10: ... purlin joint and secure the joint using a Tek screw if this has not been completed NOTE For some applications the lower end of each strut is attached directly to the mounting board using carriage bolts and nuts supplied by the customer View from the outside of the frame Mounting Board 90 Strut 3 Continue adding boards to complete the first run NOTE Secure all splices of the mounting board between...

Page 11: ...n from the end rafter NOTE The actual pivot wheel assembly may be different from what is shown 3 Center the assembly mark the mounting holes on the mounting board and drill the holes 4 Attach the wheel assemblies to the mounting board on the inside of the frame as shown NOTE If the mounting bolts are too long use a small section of waste mounting board as a spacer or replace the bolts with fastene...

Page 12: ...ached to one side of the shelter using D ring straps It is stretched and secured to the remaining side with straps and ratchets ATTENTION The diagrams used throughout most of this manual show a shelter frame with a 4 rafter spacing The model with the 3 rafter spacing may include additional rafters When installing the side ratchets space the side ratchets for the main cover evenly along the side re...

Page 13: ... NOTE Depending on the length of the cover it may be necessary to attach additional ropes to the cover conduit between the end ropes by cutting a small opening in the cover pocket and tying the rope around the conduit DO NOT cut through the main cover Cut through the conduit pocket only 2 With all ropes attached to the cover conduit lift the conduit and carry the cover toward the base of the frame...

Page 14: ...ood repair If the shelter is moved inspect all parts and connections before reassembling For replacement or missing parts call 1 800 245 9881 for assistance NOTE With the exception of Truss Arch buildings ClearSpan shelters and greenhouses do not have any tested loading criteria ATTACH MAIN COVER CONTINUED 8 Thread the strap ends into the ratchet and slightly tighten NOTE It may be necessary to re...

Page 15: ...CLEARSPAN GARAGES STORAGE SHEDS 15 Revision date 06 11 08 QUICK START GUIDE 14 Wide Round Style Portable Freestanding Building Frame shown may differ in length and rafter spacing from actual frame ...

Page 16: ... using 102479 cross connector See View 3 Purlin Connection See connection note Purlin Connection See connection note Purlin Connection See connection note Strut Connection End rafters only Position determines height Strut Connection End rafters only Position determines height 14R1601 14R1601 14R1602 14R1603 166S027 166S027 Pivoting Wheels Note Mounting boards supplied by customers ...

Page 17: ...PB0562R3S R R R R QH1061 Ratchets secured to both sides of rafters indicated with R 36 Rafter Spacing 131P0735 131S075 131S075 131S075 24 0 Length MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 18: ...0735 131S075 131S075 131S075 R R R QH1061 Ratchets secured to both side of rafters indicated with R 4 0 Rafter Spacing 24 0 Length Purlin and Cover Conduit Run MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 19: ...PB0564R3S R R R R QH1061 Ratchets secured to both sides of rafters indicated with R 36 Rafter Spacing 131P0735 131S075 131S075 131S075 24 0 Length MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 20: ...1 Ratchets secured to both side of rafters indicated with R R 4 0 Rafter Spacing 28 0 Length R 131P0435 131S075 131S075 131S075 131S075 Purlin and Cover Conduit Run MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 21: ...131P0735 131S075 131S075 131S075 131S075 131S075 R R R QH1061 Ratchets secured to both side of rafters indicated with R R R R 36 Rafter Spacing 36 0 Length MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 22: ...S075 131S075 131S075 131S075 131S075 R R QH1061 Ratchets secured to both side of rafters indicated with R R R 4 0 Rafter Spacing 36 0 Length Purlin and Cover Conduit Run MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 23: ... 11 08 CONNECTIONS Purlin End Rafter Connection See View 1 Strut Connection See View 2 Purlin Mid Rafter Connection See View 3 MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 24: ...ate 06 11 08 CONNECTION DETAILS VIEW 1 PURLIN END RAFTER End Rafter Purlin VIEW 3 PURLIN MID RAFTER End Clamp Rafter Cross Connector Purlin VIEW 2 STRUT CONNECTION Rafter Strut Band Clamp Note Strut secured to bottom purlin run in similar fashion ...

Page 25: ...CLEARSPAN GARAGES STORAGE SHEDS 25 Revision date 06 11 08 Space below reserved for customer notes ...

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