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CLEARSPAN

 GARAGES & STORAGE SHEDS

4

Revision date: 06.11.08

REQUIRED TOOLS

The following list identifies the main tools needed to  

assemble the shelter. Additional tools and supports may be 

needed depending on the structure, location, and  

application.
•  Tape measure or measuring device
•  Fine point marker to mark the location on tubing
•  Variable speed drill and impact driver (cordless with 

extra batteries works best) 

•  Wrench, ratchet and socket (recommended)
•  Scissors
•  Two ropes long enough to reach over the shelter
•  Hammers and gloves
•  Metal file and metal-cutting saw
•  Duct tape (supplied by customer)
•  Box cutter or utility knife
•  Ladders, work platforms, and other machinery for lifting  

designed to work safely at the height of the shelter

UNPACK AND IDENTIFY PARTS

The following steps will ensure that you have all the  

necessary parts before you begin to assemble the shelter.
1.  Unpack the contents of the shipment and place where  

you can easily inventory the parts. Refer to the Bill of  

Materials/Spec Sheets.

2.  Verify that all parts listed on the Bill of Materials/Spec  

Sheets are present. If anything is missing or you have  

questions, consult the Pictorial Parts Guide and all  

shelter diagrams for clarification, or contact Customer  

Service.

 

NOTE:

 At this time, you do not need to open the plastic  

 

bags containing smaller parts such as fasteners or  

 

washers (if present). 

 

QUICK START GUIDE 

 

For a quick overview of this shelter and its components, 

consult the Quick Start Guide at the back of these 

instructions.

SPECIAL NOTE: Wheel Jack Mounting Board

These instructions describe installing a mounting board 

on the inside of the frame. The mounting board runs from 

the front to the back of the frame and provides a mounting 

surface for the pivoting wheel jacks. 

This board is required

The mounting board material and fasteners needed to 

secure the board to the frame are 

not included

 with the 

shipment and must be supplied by the customer. 

These instructions describe using 2" x 6" lumber for the 

mounting board. 

This is the minimum lumber thickness 

needed to safely and properly secure the pivoting wheel 

assemblies to the frame.

 DO NOT USE LUMBER WITH 

SMALLER DIMENSIONS. 

Consult a qualified professional 

before 

using other 

materials for the mounting boards. 

The mounting board is 

installed after the frame is assembled.

ATTENTION:

 

These instructions describe installing the 

mounting board above the lower purlin. All diagrams within 

that procedure show this installation. In some instances, it 

may be beneficial to install the mounting board below the 

lower purlin. If you decide to install the mounting board 

below the lower purlin, minor adjustments must be made 

during the installation of the lower purlin. 

Read through these instructions before you begin to adjust 

for the differences. To view the mounting board installed 

below the lower purlin, consult the diagrams in the Quick 

Start Guide at the back of this manual.

WARNINGS AND PRECAUTIONS

To prevent property damage and possible injury, follow 

these instructions: 
•  DO NOT move the building during windy or stormy 

conditions.

•  ALWAYS SECURE the building to the site. 
•  AFTER MOVING the building, retract the wheel 

assemblies so the building rests on the rafters and 

secure the building to the site. 

•  DO NOT OCCUPY the building during windy or stormy 

conditions.

•  DO NOT PULL THE BUILDING using equipment such 

as tractors, pickups, or similar machinery.

•  ALWAYS MOVE the building with the help of assistants.
•  INSPECT the building and all components after it is 

moved to verify that all connections remain secure and 

in working condition.  

Summary of Contents for PB00562R3S

Page 1: ...similar model Rafter spacing and overall length may vary 2008 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS PB00562R4S 14 W x 14 H x 24 L PB00564R4S 14 W x 14 H x 28 L PB00566R4S 14 W x 14 H x 36 L PB00562R3S 14 W x 14 H x 24 L PB00564R3S 14 W x 14 H x 28 L PB00566R3S 14 W x 14 H x 36 L ...

Page 2: ...nd precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away from structures that could cause snow to drift on or around the building Do not position the shelter where large loads such as sno...

Page 3: ...the shipment To aid in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the f...

Page 4: ...ame and provides a mounting surface for the pivoting wheel jacks This board is required The mounting board material and fasteners needed to secure the board to the frame are not included with the shipment and must be supplied by the customer These instructions describe using 2 x 6 lumber for the mounting board This is the minimum lumber thickness needed to safely and properly secure the pivoting w...

Page 5: ...u how they are used All parts are not shown FA4482B Tek Screw 102856 End Clamp 102548 Cross Connector QH1061 Ratchet 103620b Plain End Strap Swaged Unswaged Swaged and Unswaged plain Rafter Sections All pieces are not shown QH1402 Band Clamp Wheel Kit Assembly ATTENTION Actual wheel jack assembly may differ slightly in design from what is shown ...

Page 6: ...se see the Assembling the Round Style Portable Freestanding Building Components section Consult the diagram below to identify main parts of shelter 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame 3 Attach baseboards struts and pivoting wheel kit assemblies 4 Prepare and attach main cover NOTE Diagram shows a shelter with 4 rafter spacing Number of rafters a...

Page 7: ...apping Tek screw Position Tek screw approximately 1 from pipe joint ATTENTION Install the screws so they will not touch the cover once it is installed This is typically on the backside of the rafter which will be the surface visible from the inside of the shelter once the frame is assembled 4 Assemble rafters as described and continue with the additional steps to complete the assembly of the two e...

Page 8: ...f the shelter 4 Position the inside rafter from the end rafter using the on center rafter to rafter spacing for your building as shown in the chart below Another person is required to hold the rafter in position 6 Verify that both rafters are plumb and properly spaced using the spacing from the above chart 7 Tighten the cross connector at the top of the interior rafter and tighten the end rafter e...

Page 9: ...ired height of the mounting board Building frame must rest on all rafter legs when the wheel assemblies are in the retracted position Gather the parts All mounting boards and fasteners are supplied by customer 2 x 6 or larger boards at required length Fasteners to secure mounting boards to frame 1 4 x 4 carriage bolts and 1 4 nuts 1 Measure the board height needed using the wheel assembly in the r...

Page 10: ... purlin joint and secure the joint using a Tek screw if this has not been completed NOTE For some applications the lower end of each strut is attached directly to the mounting board using carriage bolts and nuts supplied by the customer View from the outside of the frame Mounting Board 90 Strut 3 Continue adding boards to complete the first run NOTE Secure all splices of the mounting board between...

Page 11: ...n from the end rafter NOTE The actual pivot wheel assembly may be different from what is shown 3 Center the assembly mark the mounting holes on the mounting board and drill the holes 4 Attach the wheel assemblies to the mounting board on the inside of the frame as shown NOTE If the mounting bolts are too long use a small section of waste mounting board as a spacer or replace the bolts with fastene...

Page 12: ...ached to one side of the shelter using D ring straps It is stretched and secured to the remaining side with straps and ratchets ATTENTION The diagrams used throughout most of this manual show a shelter frame with a 4 rafter spacing The model with the 3 rafter spacing may include additional rafters When installing the side ratchets space the side ratchets for the main cover evenly along the side re...

Page 13: ... NOTE Depending on the length of the cover it may be necessary to attach additional ropes to the cover conduit between the end ropes by cutting a small opening in the cover pocket and tying the rope around the conduit DO NOT cut through the main cover Cut through the conduit pocket only 2 With all ropes attached to the cover conduit lift the conduit and carry the cover toward the base of the frame...

Page 14: ...ood repair If the shelter is moved inspect all parts and connections before reassembling For replacement or missing parts call 1 800 245 9881 for assistance NOTE With the exception of Truss Arch buildings ClearSpan shelters and greenhouses do not have any tested loading criteria ATTACH MAIN COVER CONTINUED 8 Thread the strap ends into the ratchet and slightly tighten NOTE It may be necessary to re...

Page 15: ...CLEARSPAN GARAGES STORAGE SHEDS 15 Revision date 06 11 08 QUICK START GUIDE 14 Wide Round Style Portable Freestanding Building Frame shown may differ in length and rafter spacing from actual frame ...

Page 16: ... using 102479 cross connector See View 3 Purlin Connection See connection note Purlin Connection See connection note Purlin Connection See connection note Strut Connection End rafters only Position determines height Strut Connection End rafters only Position determines height 14R1601 14R1601 14R1602 14R1603 166S027 166S027 Pivoting Wheels Note Mounting boards supplied by customers ...

Page 17: ...PB0562R3S R R R R QH1061 Ratchets secured to both sides of rafters indicated with R 36 Rafter Spacing 131P0735 131S075 131S075 131S075 24 0 Length MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 18: ...0735 131S075 131S075 131S075 R R R QH1061 Ratchets secured to both side of rafters indicated with R 4 0 Rafter Spacing 24 0 Length Purlin and Cover Conduit Run MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 19: ...PB0564R3S R R R R QH1061 Ratchets secured to both sides of rafters indicated with R 36 Rafter Spacing 131P0735 131S075 131S075 131S075 24 0 Length MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 20: ...1 Ratchets secured to both side of rafters indicated with R R 4 0 Rafter Spacing 28 0 Length R 131P0435 131S075 131S075 131S075 131S075 Purlin and Cover Conduit Run MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 21: ...131P0735 131S075 131S075 131S075 131S075 131S075 R R R QH1061 Ratchets secured to both side of rafters indicated with R R R R 36 Rafter Spacing 36 0 Length MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 22: ...S075 131S075 131S075 131S075 131S075 R R QH1061 Ratchets secured to both side of rafters indicated with R R R 4 0 Rafter Spacing 36 0 Length Purlin and Cover Conduit Run MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 23: ... 11 08 CONNECTIONS Purlin End Rafter Connection See View 1 Strut Connection See View 2 Purlin Mid Rafter Connection See View 3 MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 24: ...ate 06 11 08 CONNECTION DETAILS VIEW 1 PURLIN END RAFTER End Rafter Purlin VIEW 3 PURLIN MID RAFTER End Clamp Rafter Cross Connector Purlin VIEW 2 STRUT CONNECTION Rafter Strut Band Clamp Note Strut secured to bottom purlin run in similar fashion ...

Page 25: ...CLEARSPAN GARAGES STORAGE SHEDS 25 Revision date 06 11 08 Space below reserved for customer notes ...

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