background image

CLEARSPAN

 GARAGES & STORAGE SHEDS

3

Revision date: 06.11.08

ASSEMBLY PROCEDURE 

Following the instructions as presented will help ensure 

the proper assembly of your shelter. Failing to follow these 

steps may result in an improperly assembled and anchored 

shelter and will void all warranty and protection the owner 

is entitled. 

The steps outlining the assembly process are as follows:
1.  Verify that all parts are included in the shipment. Notify  

Customer Service for questions or concerns.

2.  Read these instructions, the Must Read document, and  

all additional documentation included with the shipment  

before

 you begin assembling the shelter.

3.  Gather the tools, bracing, ladders (and lifts), and  

assistance needed to assemble the shelter. 

4.  Check the weather 

before

 you install the roof cover 

and any panels (if equipped). Do not install covers or 

panels on a windy or stormy day.

5.  Re-evaluate the location and site based on the  

information and precautions presented in the  

documentation included with the shipment.

6.  Prepare the site (if applicable).
7.  Assemble the frame components in the order they are 

presented in these instructions.

8.  Assemble the frame including the struts (if equipped). 
9.  Consult the MUST READ document and properly  

anchor the assembled frame.

10. Install, tighten, and secure the end panel and main  

cover (if equipped). This applies to fabric covers that  

stretch over the frame assembly. Your shelter may  

include roof panels or side panels or both.

11.  Read the care and maintenance information at the end  

of these instructions.

12. Complete and return all warranty information if included 

and as instructed. 

LIST OF WORDS AND PHRASES

Before you begin, it is important to become familiar with the 

words and phrases used in this instruction manual.

These words and phrases are common to most  

ClearSpan™ shelters and identify the different parts of 

the shelter. (Some are used in this document. Others may 

not apply to this particular shelter.) These terms describe 

the shipped parts and can also be found on the materials 

list/spec sheets included with the shipment. To aid in the 

assembly, read through the following definitions before you 

begin to assemble your shelter.

• 

Conduit:

 An assembly of pipes used to secure the  

main cover and end panels (if equipped). Purlins and  

some strut assemblies also consist of connected pipes  

to form a conduit. Each pipe joint of a conduit assembly  

is secured with a self-tapping Tek screw.

• 

Coupler or Fitting:

 A part of the frame assembly 

where legs, purlins and rafter pipes are inserted and  

secured. In most instances, 3-way and 4-way couplers  

are used. In some larger applications, couplers are  

used to secure the joints of the different rafter sections  

during the assembly of the rafters. Some shelters do 

not use couplers.

• 

Foot or Rafter Foot:

 The part attached to and found 

at the base of the rafter or leg of the shelter.  

Depending on the shelter, the foot is an optional  

purchase. Some shelters do not offer an optional foot.  

Some use 1-way connectors or ground posts. 

• 

Must Read Document:

 This document includes 

building and shelter anchoring instructions, steps for  

end wall reinforcement, safety precautions, and notices  

and warnings. The Must Read document is sent with all  

shelters and buildings. If you did not receive a Must  

Read document, contact Customer Service to request  

one. 

• 

On-Center:

 Term used to describe a measurement 

taken from the vertical center of the rafter or frame 

member to the vertical center of another.

• 

Purlin:

 The pipe assembly that runs perpendicular to  

the rafters or framework that supports the main cover.  

Purlins are found on the sides and roof areas of the  

assembled frame, are evenly spaced, and typically run  

from the front to the back of the shelter.

• 

Plain or Straight Pipe:

 A term used to describe a pipe  

that has the same diameter or width throughout its 

entire length. 

• 

Strut:

 A strut is usually a length of pipe with two  

flattened ends and is used for diagonal bracing of the  

shelter frame. A strut is typically secured to the frame 

work by special brackets and bolts.

• 

Swaged End or Swaged Pipe:

 The term “swaged”  

refers to the tapered end of the pipe or tube. Swaged 

ends of a pipe can be inserted into couplers and the  

straight ends of other pipes. 

• 

Tek Screw:

 A self-tapping fastener used to secure pipe  

joints and to fasten brackets to rafters.

Summary of Contents for PB00562R3S

Page 1: ...similar model Rafter spacing and overall length may vary 2008 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS PB00562R4S 14 W x 14 H x 24 L PB00564R4S 14 W x 14 H x 28 L PB00566R4S 14 W x 14 H x 36 L PB00562R3S 14 W x 14 H x 24 L PB00564R3S 14 W x 14 H x 28 L PB00566R3S 14 W x 14 H x 36 L ...

Page 2: ...nd precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away from structures that could cause snow to drift on or around the building Do not position the shelter where large loads such as sno...

Page 3: ...the shipment To aid in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the f...

Page 4: ...ame and provides a mounting surface for the pivoting wheel jacks This board is required The mounting board material and fasteners needed to secure the board to the frame are not included with the shipment and must be supplied by the customer These instructions describe using 2 x 6 lumber for the mounting board This is the minimum lumber thickness needed to safely and properly secure the pivoting w...

Page 5: ...u how they are used All parts are not shown FA4482B Tek Screw 102856 End Clamp 102548 Cross Connector QH1061 Ratchet 103620b Plain End Strap Swaged Unswaged Swaged and Unswaged plain Rafter Sections All pieces are not shown QH1402 Band Clamp Wheel Kit Assembly ATTENTION Actual wheel jack assembly may differ slightly in design from what is shown ...

Page 6: ...se see the Assembling the Round Style Portable Freestanding Building Components section Consult the diagram below to identify main parts of shelter 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame 3 Attach baseboards struts and pivoting wheel kit assemblies 4 Prepare and attach main cover NOTE Diagram shows a shelter with 4 rafter spacing Number of rafters a...

Page 7: ...apping Tek screw Position Tek screw approximately 1 from pipe joint ATTENTION Install the screws so they will not touch the cover once it is installed This is typically on the backside of the rafter which will be the surface visible from the inside of the shelter once the frame is assembled 4 Assemble rafters as described and continue with the additional steps to complete the assembly of the two e...

Page 8: ...f the shelter 4 Position the inside rafter from the end rafter using the on center rafter to rafter spacing for your building as shown in the chart below Another person is required to hold the rafter in position 6 Verify that both rafters are plumb and properly spaced using the spacing from the above chart 7 Tighten the cross connector at the top of the interior rafter and tighten the end rafter e...

Page 9: ...ired height of the mounting board Building frame must rest on all rafter legs when the wheel assemblies are in the retracted position Gather the parts All mounting boards and fasteners are supplied by customer 2 x 6 or larger boards at required length Fasteners to secure mounting boards to frame 1 4 x 4 carriage bolts and 1 4 nuts 1 Measure the board height needed using the wheel assembly in the r...

Page 10: ... purlin joint and secure the joint using a Tek screw if this has not been completed NOTE For some applications the lower end of each strut is attached directly to the mounting board using carriage bolts and nuts supplied by the customer View from the outside of the frame Mounting Board 90 Strut 3 Continue adding boards to complete the first run NOTE Secure all splices of the mounting board between...

Page 11: ...n from the end rafter NOTE The actual pivot wheel assembly may be different from what is shown 3 Center the assembly mark the mounting holes on the mounting board and drill the holes 4 Attach the wheel assemblies to the mounting board on the inside of the frame as shown NOTE If the mounting bolts are too long use a small section of waste mounting board as a spacer or replace the bolts with fastene...

Page 12: ...ached to one side of the shelter using D ring straps It is stretched and secured to the remaining side with straps and ratchets ATTENTION The diagrams used throughout most of this manual show a shelter frame with a 4 rafter spacing The model with the 3 rafter spacing may include additional rafters When installing the side ratchets space the side ratchets for the main cover evenly along the side re...

Page 13: ... NOTE Depending on the length of the cover it may be necessary to attach additional ropes to the cover conduit between the end ropes by cutting a small opening in the cover pocket and tying the rope around the conduit DO NOT cut through the main cover Cut through the conduit pocket only 2 With all ropes attached to the cover conduit lift the conduit and carry the cover toward the base of the frame...

Page 14: ...ood repair If the shelter is moved inspect all parts and connections before reassembling For replacement or missing parts call 1 800 245 9881 for assistance NOTE With the exception of Truss Arch buildings ClearSpan shelters and greenhouses do not have any tested loading criteria ATTACH MAIN COVER CONTINUED 8 Thread the strap ends into the ratchet and slightly tighten NOTE It may be necessary to re...

Page 15: ...CLEARSPAN GARAGES STORAGE SHEDS 15 Revision date 06 11 08 QUICK START GUIDE 14 Wide Round Style Portable Freestanding Building Frame shown may differ in length and rafter spacing from actual frame ...

Page 16: ... using 102479 cross connector See View 3 Purlin Connection See connection note Purlin Connection See connection note Purlin Connection See connection note Strut Connection End rafters only Position determines height Strut Connection End rafters only Position determines height 14R1601 14R1601 14R1602 14R1603 166S027 166S027 Pivoting Wheels Note Mounting boards supplied by customers ...

Page 17: ...PB0562R3S R R R R QH1061 Ratchets secured to both sides of rafters indicated with R 36 Rafter Spacing 131P0735 131S075 131S075 131S075 24 0 Length MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 18: ...0735 131S075 131S075 131S075 R R R QH1061 Ratchets secured to both side of rafters indicated with R 4 0 Rafter Spacing 24 0 Length Purlin and Cover Conduit Run MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 19: ...PB0564R3S R R R R QH1061 Ratchets secured to both sides of rafters indicated with R 36 Rafter Spacing 131P0735 131S075 131S075 131S075 24 0 Length MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 20: ...1 Ratchets secured to both side of rafters indicated with R R 4 0 Rafter Spacing 28 0 Length R 131P0435 131S075 131S075 131S075 131S075 Purlin and Cover Conduit Run MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 21: ...131P0735 131S075 131S075 131S075 131S075 131S075 R R R QH1061 Ratchets secured to both side of rafters indicated with R R R R 36 Rafter Spacing 36 0 Length MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 22: ...S075 131S075 131S075 131S075 131S075 R R QH1061 Ratchets secured to both side of rafters indicated with R R R 4 0 Rafter Spacing 36 0 Length Purlin and Cover Conduit Run MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 23: ... 11 08 CONNECTIONS Purlin End Rafter Connection See View 1 Strut Connection See View 2 Purlin Mid Rafter Connection See View 3 MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 24: ...ate 06 11 08 CONNECTION DETAILS VIEW 1 PURLIN END RAFTER End Rafter Purlin VIEW 3 PURLIN MID RAFTER End Clamp Rafter Cross Connector Purlin VIEW 2 STRUT CONNECTION Rafter Strut Band Clamp Note Strut secured to bottom purlin run in similar fashion ...

Page 25: ...CLEARSPAN GARAGES STORAGE SHEDS 25 Revision date 06 11 08 Space below reserved for customer notes ...

Reviews: