ClearSpan 36' Wide Pony Wall Building Instruction Manual Download Page 1

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CLEARSPAN

™

PONY WALL BUILDINGS

Revision date: 11.28.17

108467_68_69_70

is prohibited without permission.

STK#

DIMENSIONS

108467

36' W x 16' 2" H x 60' L

108468

36' W x 16' 2" H x 72' L

108469

36' W x 16' 2" H x 84' L

108470

36' W x 16' 2" H x 96' L

*Building height does not include pony wall.

ClearSpan

™

36' Wide Pony Wall Building

Ground Level

Photo may show a model of a different length. Cover is not shown.

Summary of Contents for 36' Wide Pony Wall Building

Page 1: ...n is prohibited without permission STK DIMENSIONS 108467 36 W x 16 2 H x 60 L 108468 36 W x 16 2 H x 72 L 108469 36 W x 16 2 H x 84 L 108470 36 W x 16 2 H x 96 L Building height does not include pony wall ClearSpan 36 Wide Pony Wall Building Ground Level Photo may show a model of a different length Cover is not shown ...

Page 2: ...ou begin to assemble the structure Always consult local and regional building codes before you begin The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away fr...

Page 3: ...finitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted an...

Page 4: ...CK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Spec Sheets are present If anything is missing or you have questions consult th...

Page 5: ...lt the Quick Start Guide for additional details and diagrams Some parts are not shown FA4482B Tek Screw QH1061 1 Ratchet 100441 Nut Setter AS1004 1 4 Cable Clamp AS1084 1 4 Cable Thimble CP287X125E End Coupler CP287X125M Mid Coupler 104189 Turnbuckle 104074 Square to Round Connect Bracket 110617L Rafter Feet 110617R Rafter Feet F325HBM Rafter Feet QH1065 2 Ratchet ...

Page 6: ...g OVERVIEW This section describes assembling your building For details of each assembly procedure consult the Quick Start Guide and the individual sections of these instructions See illustration below to identify main parts of shelter 1 Grade level and layout the site and identify the required parts for each assembly procedure 2 Construct pony wall using customer supplied materials 3 Assemble the ...

Page 7: ...ich extend beyond the end rafters The top of the pony wall must be level The building frame will not assemble properly if the top of the pony wall is uneven Pony wall thickness The thickness of the pony wall must provide a surface for the entire mounting base of each rafter foot See the diagram to the right REMEMBER The cover of the building attaches to the outside of the wall Position rafters as ...

Page 8: ...he top of the pony wall Continue with the information on the following page to install the 104074 brackets used to attach cables between the first and second rafters at each end 110617R F325HBM 110617L Ground Level ATTENTION See next page for additional instructions 110617L Rafter Foot F325HBM Rafter Foot Frame length of your building may differ from what is shown 110617R Rafter Foot ATTENTION Due...

Page 9: ... all 104074 brackets install the rafters and main frame assembly See the diagrams and steps on the next page Rafters are installed later in this manual 2 The 104074 brackets provide a mounting point for each of the lower cable ends between the first and second rafters at each end Cable shown above is installed later Attach all 104074 brackets to the inside of the constructed pony wall 104074 Custo...

Page 10: ...pe 3 Take the first two pipes top right diagram and slide each into the mounted rafter foot Position the correct pipe into the correct rafter foot and support the pipe until rafter is complete NOTE Purlin holes in the end rafter pipes should point toward the inside of the frame 4 Slide a coupler onto the end of each pipe installed in previous step See Diagram A below 5 Take the final coupler and t...

Page 11: ...to install a Tek screw in the center hole of each coupler to set the rafter depth Verify that you have selected the correct rafter and purlin pipes and have placed them in the correct location 8 After assembling the rafter and adding the purlins return to both rafters and install FA4482B Tek screws through all remaining coupler holes and into the rafter pipes IMPORTANT Also install a Tek screw thr...

Page 12: ...t Steps 1 8 as needed to complete the assembly of the main frame and the final two rafters See diagrams 13 Remove any temporary rafter bracing and check that Tek screws have been installed through both sides of each coupler to secure the rafter pipe joints Install if needed 14 Secure each rafter to each foot using two 2 Tek screws FIG 1 3 RAFTER AND MAIN FRAME ASSEMBLY continued Step 12 Final 2 Ra...

Page 13: ...Always measure before cutting the cable 2 Place one cable thimble approximately twelve inches 12 from the end of a cable section and wrap the cable around the thimble as shown above 3 Grasp both sections of the cable near the thimble and position one cable clamp one inch away from the thimble as shown above Position the clamp on the cable with its U bolt portion over the short dead section of the ...

Page 14: ...nstall and tighten the cables After attaching all cables to the frame between the first two rafters at each end tighten the turnbuckles Cable placement and position is the same at the other end of the assembled frame Ground Level Install thimble to protect cable Customer supplied fastener ATTENTION Verify that all 104074 brackets are attached to the inside surface of the pony wall before attaching...

Page 15: ...ediately across from each other below the same rafter See diagrams 3 Continue with the final frame inspection for cover installation ATTENTION Due to the different materials used to construct pony walls the customer is responsible for supplying the required fasteners to attach the ratchets Consult the advice of a qualified professional contractor if needed INSTALL SIDE RATCHETS B QH1065 QH1065 Cus...

Page 16: ...p with tarp or duct tape to protect the cover 3 Inspect all pipe and connections for sharp edges and file smooth or wrap with tape 4 Move to each cable assembly at the point where the cables wrap around the rafters and apply the premium tarp tape over the cables to protect the main cover once it is installed 5 Continue with the installation of the main cover Required Parts 105383 premium tarp tape...

Page 17: ...he main cover The conduits are used to tighten and secure the main cover to the frame Consult the Side Profile Diagram in the Quick Start section for pipe identification 2 After assembling the cover conduits locate the main cover and partially unfold it on a clean smooth surface near the frame Unfold the main cover with the inside surface facing up and the straps positioned at the front and back o...

Page 18: ...cribes the installation of a single cover 1 Attach ropes or straps to both ends of the cover conduit positioned farthest from the frame if the cover was spread out on the ground Space additional ropes every 20 or so to prevent cover damage when pulling onto the frame Cut small slits in the pocket to gain access to the cover conduit ATTENTION If the cover is fan folded as shown in the diagram on pr...

Page 19: ...s a guide cut additional straps to the proper length for the wall side and install Do not cut the straps too short The main cover straps wrap around the conduit in the cover pocket The ends of each strap are then fed into a ratchet attached to both pony walls Required parts and tools CC5391 2 yellow strap Measure and cut bulk strap to length as needed Tool to cut cover and strap 10 Frame and ratch...

Page 20: ...e covers may not ship with the pocket material removed for the installation of the straps If slots need to be created cut only the cover pocket do not cut the main cover Space slot 18 to 24 apart on center if these need created PVC Conduit 2 Once the bell end reaches the pocket take another section of PVC conduit insert the plain end into the bell end of the previous section and secure the joint u...

Page 21: ...trap at this end can be removed once the main strapping is in place 11 After the strap is completely installed at this end cut the strap to length and tie it to the end rafter 12 Beginning at either end of the cover tighten the strap The strapping will pull against the strapping installed at the other end of the frame Maintain an even distance between the rafters and the PVC conduit as the strap i...

Page 22: ...eone on each side of the shelter tighten the first pair of ratchets opposite each other until the cover is snug Do not overtighten ATTENTION Tightening ratchets opposite each other at the same time helps keep the cover centered and results in a more uniform appearance 3 Move to the next pair of ratchets and repeat the steps to tighten them NOTE If the strap builds up in the ratchet loosen the ratc...

Page 23: ...lding and secure the bonnet at that end 6 Continue by reading the care maintenance section that follows ATTENTION Due to the different materials used to construct pony walls the customer is responsible for supplying the required fasteners to attach the ratchets Consult the advice of a qualified professional contractor if needed 13 INSTALL THE END RATCHETS FOR THE MAIN COVER After the side ratchets...

Page 24: ...ve debris and objects that may accumulate on the shelter cover Use tools that will not damage the cover or end panels when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Never allow snow to accumulate on the cover Check the contents of the shelter to verify that nothing is touching the cover that could cause damage Check the a...

Page 25: ...date 11 28 17 108467_68_69_70 QUICK START GUIDE 36 Wide Pony Wall Building Frame shown may differ in length from actual frame Ground Level 16 2 Height Edge to Edge Pony Wall 36 0 35 9 1 8 Center to Center Rafter Grid Represents 12 Squares FRONT ...

Page 26: ...PONY WALL BUILDINGS 26 108467_68_69_70 Revision date 11 28 17 FRONT PROFILE END RAFTER 110617L 36HB287P1E 36HB287P2E 36HB287P3E 36HB287P4E CP287X125E CP287X125E CP287X125E 110617R Pony Wall Pony Wall Ground Level ...

Page 27: ...Y WALL BUILDINGS Revision date 11 28 17 108467_68_69_70 36HB287P4E 36HB287P3E 36HB287P2E 36HB287P1E CP287X125M CP287X125M CP287X125M F325HBM F325HBM Pony Wall Pony Wall FRONT PROFILE FIRST INTERIOR RAFTER Ground Level ...

Page 28: ...PONY WALL BUILDINGS 28 108467_68_69_70 Revision date 11 28 17 FRONT PROFILE MID RAFTER 36HB287P1M 36HB287P2M 36HB287P2M 36HB287P1M CP287X125M CP287X125M CP287X125M F325HBM F325HBM Pony Wall Pony Wall Ground Level ...

Page 29: ...vision date 11 28 17 108467_68_69_70 SIDE PROFILE 108467 R cable 100P0745 R R R R R 100P0745 R R R R R 125P070 cable Rafter Space 6 0 60 0 Center to Center 7 190S099 2 Cover Conduits 1 190P048 Note R indicates ratchet location Pony Wall ...

Page 30: ...67_68_69_70 Revision date 11 28 17 SIDE PROFILE 108468 Note R indicates ratchet location R R R R Cable R 100P0745 100P0745 R R R R R R R R 125P070 Cable Rafter Space 6 0 72 0 Center to Center 8 190S099 2 Cover Conduits 1 190P096 Pony Wall ...

Page 31: ...on date 11 28 17 108467_68_69_70 SIDE PROFILE 108469 R R R R R R R R R R R R R R 100P0745 cable 100P0745 R 125P070 cable Rafter Space Pony Wall 6 0 84 0 Center to Center 10 190S099 2 Cover Conduits 1 190P048 Note R indicates ratchet location ...

Page 32: ..._69_70 Revision date 11 28 17 SIDE PROFILE 108470 100P0745 cable R R R R R R 100P0745 R R R R R R R R R R R 125P070 cable Rafter Space Pony Wall 6 0 96 0 Center to Center 11 190S099 2 Cover Conduits 1 190PS096 Note R indicates ratchet location ...

Page 33: ...er 1 Purlin View 5 View 3 Open Open Cable Segment Detail View 2 Rafter Foot End Rafter View 4 View 6b Rafter Foot Mid Rafter Mid Rafter Coupler 1 25 Purlin Cable Segment Detail Open Closed View 6a End Rafter Coupler View 1 See Cable Detail A Cable Detail B Cable Detail A See Cable Detail B ...

Page 34: ...8 17 CONNECTION DETAILS 1 3 View 2 Mid Rafter Coupler 1 25 Purlin End Rafter Coupler View 1 View 3 Rafter 1 Purlin End Coupler 125P070 1 25 Purlin 2 875 Rafter 2 875 Rafter 1 125 Hole 1 00 Purlin 100P0745 Coupler Mid 125P070 2 875 Rafter 1 25 Purlin 1 25 Purlin 125P070 ...

Page 35: ...75 Mid Rafter Pony Wall Rafter Foot View 6a Open Closed Cable Detail CLOSED END SECURE ASSEMBLY TO CABLE BRACKET Cable Detail Open Open View 6b WRAP AROUND 1 4 CABLE CLAMP REMOVE EXCESS CABLE 1 4 CABLE Rafter Foot Mid Rafters 1 2 TURNBUCKLE JAW JAW OPEN ENDS 104189 AS1004 RAFTERS PURLIN 2 PER CONNECTION FOLLOWING INSTALLATION View 5 AR1060 AS1084 1 4 THIMBLE TURNBUCKLE BASE PLATE CONNECTION AR1060...

Page 36: ...amage and prevent the nut installation 3 Tighten the nut 4 Repeat for each anchor bolt until rafter foot is adequately secured to the concrete base 5 Repeat for each rafter foot Length of Anchor Bolt equals Thickness of material to be fastened plus minimum embedment see manufacturer recommendation plus 1 for nut and washer application NOTE Rafter foot shown may differ from actual rafter foot Insta...

Page 37: ...37 CLEARSPAN PONY WALL BUILDINGS Revision date 11 28 17 108467_68_69_70 Space below is reserved for customer notes ...

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