ClearSpan 105624 Page 5 Manual Download | Manualshive

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5

CLEARSPAN

™

CARPORTS

Revision date: 10.27.08

The following graphics and photos will help you identify

the different parts and show you how they are used.

(Not all parts are shown.)

FA4482B

Tek Screw

QH1061

Ratchet

104627

4-Way Square Tube

Fitting

104626

3-Way Square Tube

Fitting

105560

2" x 2" Post Cap

103620d

Black Tie Down Strap

100441

Nut Setter

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Summary of Contents for 105624

Page 1: ...08 ClearSpan All Rights Reserved Reproduction is prohibited without permission ClearSpan Low Profile Roof Frame Photo may show a different but similar model STK DIMENSIONS 105624 18 W x 20 L 105625 18 W x 24 L 105626 18 W x 36 L 105627 18 W x 48 L ...

Page 2: ... Failing to anchor the shelter properly will void the manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether u...

Page 3: ...o aid in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly ...

Page 4: ...ope for cover installation UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Spec Sheets are present If anything is missing o...

Page 5: ...photos will help you identify the different parts and show you how they are used Not all parts are shown FA4482B Tek Screw QH1061 Ratchet 104627 4 Way Square Tube Fitting 104626 3 Way Square Tube Fitting 105560 2 x 2 Post Cap 103620d Black Tie Down Strap 100441 Nut Setter ...

Page 6: ...VERVIEW This section is an overview of the process for assembling your Low Profile Roof Frame For details please see section Assembling the Low Profile Roof Frame Components See illustration below to identify main parts of shelter 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame 3 Install optional end panels if purchased 4 Attach main cover ...

Page 7: ...ved center pipe for the top or peak two 2 extension pipes and two 2 lower bent leg pipes NOTE The end rafter tubes are connected using 3 Way fittings the interior rafter tubes are connected using 4 Way fittings See the following diagram and the Connections Diagram for clarification and tube locations All rafters include two 2 post caps to attach the assembled rafter to the support structure End Ra...

Page 8: ...ion If the roof frame is to be attached to a structure where the 4 x 4 posts run parallel with the purlins of the frame use the following steps as a guide when installing post caps Example 1 4 x 4 posts running parallel with the purlins WARNING The 4 x 4 posts in the above diagram must be anchored to the structure on which they are setting NOTE The following procedure describes setting each rafter...

Page 9: ... ground use the following steps as a guide when attaching the post caps Individual 4 x 4 posts anchored in the ground Diagram below shows an end rafter secured to a 4 x 4 wood post The post must be secured to the structure that it sets on 4 Continue with Step 3 of the Example 2 Frame Assembly procedure Ground Level Gather the Parts Rafter Assemblies Post Caps 1 2 x 4 1 2 Bolts and Nuts 1 After ass...

Page 10: ...fy that the free end of the 3 Way fitting points to the inside of the shelter 2 After setting the rafter in position stabilize the rafter and secure it to each of the post caps using two Tek screws for each post cap Position the Tek screws so they will not contact the cover when it is installed WARNING DO NOT leave the rafter unattended until additional rafters are added to the frame and secured t...

Page 11: ... MAIN COVER installation procedures If you did not purchase an optional end panel skip the next procedure and attach end ratchets as described on page 14 If you ordered an optional end panel complete the following procedure END PANEL INSTALLATION Optional purchase required The end panels for this frame are an optional purchase and are not included The following steps describe one way to attach the...

Page 12: ...onduit assembly QH1330 Angled brackets Tek screws Assembly Procedure 1 Locate the end panel unfold the panel at the base of the assembled frame where it will be installed with the inside surface facing up NOTE If the panel has zippers verify that the long black straps are on the inside and the D rings are on the outside 2 On a zippered end panel insert the end conduit through the two side panels o...

Page 13: ...onduit to keep it on the ground when stretching and attaching the end panel 2 Move to the lower section of the end panel and secure the panel to the building support wall or posts using customer supplied fasteners approximately 12 up from the conduit 3 Evenly space the fasteners along the rafter and pull the end panel tight as the fasteners are installed 4 After securing the lower section of the e...

Page 14: ...nstalled too far down the post the black straps may be too short In an application similar to the frame below ratchets can be attached as shown After installing all ratchets install the main cover Tek Screw Ratchet Tek Screw Side Ratchet End Rafter Interior Rafter End Ratchet Side Ratchet INSTALL END RATCHETS The end ratchets are used to secure the bonnet portion of the main cover Gather the Parts...

Page 15: ... the shelter 4 Insert the cover conduits into the pockets of the main cover NOTE Shelter shown above may be a different length than this model ATTACH MAIN COVER Gather the Parts Main cover with conduits already inserted Ropes long enough to reach over the frame provided by customer Box cutter or utility knife Assembly Procedure 1 To pull the cover over the frame attach ropes to both ends of the co...

Page 16: ...s periodically to properly maintain your shelter Regularly check the main cover and panels if equipped to see that these remain tight and in proper repair Check connections and all fasteners to verify that they remain tight Verify that the bolts and nuts used to secure the post caps to the support structure are tight and in good repair Do not climb or stand on the shelter at anytime Check the cust...

Page 17: ...17 CLEARSPAN CARPORTS Revision date 10 27 08 QUICK START GUIDE 18 Wide Low Profile Roof Frame Frame shown may differ in length from actual frame ...

Page 18: ...CLEARSPAN CARPORTS 18 Revision date 10 27 08 FRONT PROFILE ...

Page 19: ...19 CLEARSPAN CARPORTS Revision date 10 27 08 SIDE PROFILE 105624 ...

Page 20: ...CLEARSPAN CARPORTS 20 Revision date 10 27 08 SIDE PROFILE 105625 ...

Page 21: ...21 CLEARSPAN CARPORTS Revision date 10 27 08 SIDE PROFILE 105626 ...

Page 22: ...CLEARSPAN CARPORTS 22 Revision date 10 27 08 SIDE PROFILE 105627 ...

Page 23: ...23 CLEARSPAN CARPORTS Revision date 10 27 08 CONNECTIONS ...

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