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ClearSpan 103564, Instruction Manual

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ClearSpan 103564 Instruction Manual Download Page 16

CLEARSPAN

™

 SUNBLOCKER PRO SHADE

16

Revision date: 09.16.09

OPTIONAL END PANEL INSTALLATION

To purchase the optional panels for your shelter, contact Customer Service at 1.800.245.9881 for 

additional information. If you do not have panels to install, continue by reading the Shelter Care and 

Maintenance information. 

The following procedure describes attaching an end panel to an end rafter. Some steps may not apply to 

your (or a custom) end panel. 

 

SPECIAL NOTE:

 Depending on their locations and the main shelter design, it may be necessary to 

remove the ratchets used to secure the main cover bonnet at the ends of the building 

before

 the end panel 

is attached. These ratchets are reinstalled once the end panel is attached. 

 

The end panel and frame shown in the diagrams that follow may differ in design and size. The steps to 

install the basic end panel are the same despite these obvious differences.

Required parts include:
•  End panel and fabric clips
•  Tek screws and washers

Complete these steps to install a typical end panel:
1.  Spread the end panel out on the ground (pocket side up) and center the end panel as needed.
2.  With the proper lift positioned inside the frame and with assistance, pull the end panel up and over the 

top of the end rafter. Square the end panel on the end frame. Verify that the bottom edge is flush with 

the ground.

3.  With the lower edge of the end panel in position, attach the fabric clips to secure the end panel to the 

rafter. Evenly space the fabric clips at 24" intervals. 

Keep the panel evenly and tightly stretched as you 

go.

 Trim excess if desired.

4.  Reattach the bonnet ratchets of the main cover and tighten the main cover. 

 DO NOT ATTEMPT 

TO PULL THE END 

PANEL INTO POSITION 

ON WINDY OR STORMY 

DAYS!

Frames shown above may differ from actual frame.

End Panel

View shows the inside surface 

of the end panel.

View of end panel 

from inside the 

frame

Fabric Clips

9

Summary of Contents for 103564

Page 1: ...cker Pro Shade Diagram may show a different but similar model Overall length may differ STK DIMENSIONS 103564 26 W x 12 H x 24 L 103565 26 W x 12 H x 48 L 103566 26 W x 12 H x 96 L 2009 ClearSpan All Rights Reserved Reproduction is prohibited without permission Ground Level ...

Page 2: ...d precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away from structures that could cause snow to drift on or around the building Do not position the shelter where large loads such as snow...

Page 3: ...the shipment To aid in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the f...

Page 4: ...fting designed to work safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Spec Sheets are ...

Page 5: ...you identify the different parts and show you how they are used Some parts are not shown FA4482B Tek Screw 102856 End Clamp 102548 Cross Connector QH1061 Ratchet 103620b Plain End Strap 102675 Ground Post Swaged Plain Swaged and Plain Rafter Sections QH1073 Post Driver QH1402 Band Clamp QH1304 5 Strut ...

Page 6: ...ERVIEW This section is an overview of the process for assembling your Sunblocker Pro Shade For details please see the Assembling the Sunblocker Pro Shade Components section Consult the diagram below to identify main parts of the shelter 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame 3 Anchor the frame 4 Prepare and attach main cover ClearSpan Sunblocker Pr...

Page 7: ... Ground Post 1 LAYOUT AND SQUARE THE SITE AND SET GROUND POSTS After the site is prepared lay out the building site Taking these steps before assembling the shelter saves time and ensures that the structure is positioned as desired Ground posts must be driven to the proper depth Width of the shelter is measured from the center of one ground post to the center of the remaining ground post 1 Identif...

Page 8: ...int and the rafter positioned on a flat surface secure each joint with a single self tapping Tek screw Position Tek screw approximately 1 from pipe joint ATTENTION Do not secure the drilled pipes until the rafter is attached to the ground posts This allows holes in the drilled pipes to be aligned with those in the ground posts 4 Assemble rafters as described and continue with the additional steps ...

Page 9: ...ow IMPORTANT Brace the first rafter in position as needed to keep it from moving Bracing is removed after additional rafters are installed and secured to the other rafters 2 Align the top hole in the ground post with the hole in the rafter and insert a 5 16 x 2 1 2 machine bolt with the head to the outside of the shelter Install the nut See diagram A 3 Place an interior rafter assembly into the se...

Page 10: ...the frame is assembled Secure all purlin splices using Tek screws diagram E 10 Finish the purlins using the plain shorter pipes 131P0735 Attach them to the final end rafter to complete the frame assembly NOTE If the end rafter is plumb and a purlin extends past the end of the rafter cut the last section of purlin pipe to the required length Typically purlin pipes do not require cutting Verify that...

Page 11: ... 2 carriage bolts and nuts may not work for baseboards with a thickness greater than 1 1 2 NOTE The following procedure describes one way to install the recommended baseboards The size and type of the baseboard you choose may require the use of alternative steps When properly installed baseboards run the length of the frame On the outside of the frame attach the first baseboard to the ground posts...

Page 12: ...y installed band clamp as shown in the diagram below NOTE Head of bolt on the band clamp must face the outside 3 Attach the remaining end of the strut to the baseboard using a customer supplied wood screw See the diagram below for location NOTE A baseboard provides a place to attach each strut and helps keep the ground posts at the required depth The customer is responsible for providing a baseboa...

Page 13: ...assembling the cover conduits locate the main cover and partially unfold it on a clean smooth surface near the frame Unfold the main cover with the inside surface facing up and the straps positioned at the front and back of the frame If the cover is fan folded see below unroll but do not unfold cover at this time 4 Align the cover ends ends have pre installed straps with the ends of the shelter an...

Page 14: ...conduit and cover toward the base of the assembled frame This is the conduit that will be pulled over the frame to the other side 3 Toss the ropes over the frame and pull the cover into position One person is required at each rope NOTE Use lifts and additional assistants if needed to help pull the cover up and over the frame 4 Once the main cover is pulled into position center the cover on the fra...

Page 15: ... around the cover conduit NOTE DO NOT cut through the main cover Cut through the conduit pocket only 4 Thread the plain strap ends into the ratchet and slightly tighten 5 Repeat the steps for the remaining ratchets 6 Using additional help if needed tighten the main cover beginning with the ratchets along the side of the shelter frame NOTE Loosen the ratchets if needed to remove excess strap and ti...

Page 16: ... panel are the same despite these obvious differences Required parts include End panel and fabric clips Tek screws and washers Complete these steps to install a typical end panel 1 Spread the end panel out on the ground pocket side up and center the end panel as needed 2 With the proper lift positioned inside the frame and with assistance pull the end panel up and over the top of the end rafter Sq...

Page 17: ... shelter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of the shelter to verify that nothing is touching the cover or the side panels that could cause damage Check the anchoring system to ensure that all components are tight and in good repair If the shelter is ...

Page 18: ... 18 Revision date 09 16 09 QUICK START GUIDE 26 Wide Sunblocker Pro Shade Building 13 0 1 4 Shelter Height Grid Represents 12 Squares F FR RO ON NT T 26 0 Shelter Width Frame shown may differ in length from actual frame Ground Level ...

Page 19: ... Purlin Connection See Connection Note Purlin Connection See Connection Note Purlin Connection See Connection Note Purlin Connection See Connection Note Strut Connection Strut Connection Connection Note Purlin Connected to end rafters using 102856 clamp Purlin Connected to mid rafters using 102548 clamp 26R1601 26R1601 FRONT PROFILE ...

Page 20: ...6 09 24 0 Shelter Length 48 Rafter Spacing 131S075 131S075 131S075 131S0735 Customer Supplied Baseboards center to center on center R R R Attach side ratchets to the rafters labeled with an R Purlin and cover conduit run SIDE PROFILE 103564 Ground Level ...

Page 21: ...5 131S075 131S075 131S075 131S075 131S075 131S0735 Customer Supplied Baseboards 48 0 Shelter Length center to center 48 Rafter Spacing on center R R R R R R Attach side ratchets to the rafters labeled with an R Purlin and cover conduit run SIDE PROFILE 103565 Ground Level ...

Page 22: ...9 15 131S075 1 131P0735 96 0 Shelter Length 48 Rafter Spacing Customer Supplied Baseboards center to center on center R R R R R R R R R R R R Attach side ratchets to the rafters labeled with an R Purlin and cover conduit run SIDE PROFILE 103566 Ground Level ...

Page 23: ...ARSPAN SUNBLOCKER PRO SHADE 23 Revision date 09 16 09 CONNECTIONS Rafter Strut Connection View 3 Rafter Ground Post Connection View 4 Purlin End Rafter Connection View 1 Purlin Mid Rafter Connection View 2 ...

Page 24: ...Purlin 1 Through clamp into Rafter Rafter Purlin End Clamp Tek Screws 1 Through clamp into Purlin 1 Through clamp into Rafter Purlin Strut 1 66 Band Clamp Rafter View 4 Rafter Ground Post View 3 Rafter Strut View 2 Purlin Mid Rafter View 1 Purlin End Rafter Connection Connection Connection Connection 5 16 x2 1 2 Bolt 5 16 Nut Ground Post Rafter ...

Page 25: ...CLEARSPAN SUNBLOCKER PRO SHADE 25 Revision date 09 16 09 Space below is reserved for customer notes ...

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