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Clearfield FieldSmart, Installation Manual

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Clearfield FieldSmart Installation Manual Download Page 4

Direct: 763.476.6866 • National: 800.422.2537 • www.SeeClearfield.com • [email protected] 

4

FieldSmart

®

 FxDS Frame

Installation Manual 

 _________________________________________________________

Manual 012010 REV H - July 2018

Tools and Optional Materials

Tools:

• 

Sockets (1/2”, 3/4” and 15/16”)

• 

Ratchet with Extension

• 

Phillips Screwdriver

• 

1/8” Allen Wrench

• 

Hammer/Rotary Drill

• 

5/8” Masonry Drill Bit

• 

Blowout Air Bulb or Vacuum with Small Diameter Tube

Materials (ordered separately):

Standard Frame:

• 

Isolation Pad (19” Frame P/N FMA-L1Z-SUB)

Floor Mounting:

• 

Floor Mounting Kit (P/N 009106)

Raised Floor Mounting:

• 

Raised Floor Mounting Kit (P/N 011236)

Patch and Splice Panels:

• 

Radius Limiter Brackets for Buffer Tube Slack Storage 

(P/N 010600)

Ribbon Fiber Protection:

• 

High Density Ribbon Breakout Kit (P/N 010475)

• 

Ribbon Fanout Kit (P/N FMA-MZZ)

Radius Limiter Bracket

Breakout Kit

Fanout Kit

Isolation Pad

Summary of Contents for FieldSmart

Page 1: ...FieldSmart FxDS Frame Installation Manual _______________________________________________________ Manual 012010 REV H July 2018 ...

Page 2: ...s and Optional Materials 4 Packaging 5 Floor Installation 6 Raised Floor Installation 8 FxDS Frame Kit Installation 12 Interbays and End Guards 12 SmartRoute Troughs 13 End Guard Support Bars 14 Doors 15 Adjusting the Doors 16 Grounding 16 Panel Mounting 17 Cable Mounting and Routing 18 Patch and Splice Panels 19 Routing Ribbon Fiber 20 Cable Routing Examples 21 Tie Panels 22 FxDS PON Insert Kit 2...

Page 3: ...per and lower crossover troughs and a set of removable doors SmartRoute Troughing builds upon the cable management functionality with a sleek method of providing a continuous channel for bay to bay routing in a safe and efficient manner without increasing jumper lengths SmartRoute Troughing allows the service provider to carry the distance and weight of thousands of jumpers on a horizontal plane T...

Page 4: ...Wrench Hammer Rotary Drill 5 8 Masonry Drill Bit Blowout Air Bulb or Vacuum with Small Diameter Tube Materials ordered separately Standard Frame Isolation Pad 19 Frame P N FMA L1Z SUB Floor Mounting Floor Mounting Kit P N 009106 Raised Floor Mounting Raised Floor Mounting Kit P N 011236 Patch and Splice Panels Radius Limiter Brackets for Buffer Tube Slack Storage P N 010600 Ribbon Fiber Protection...

Page 5: ...his includes One 1 frame and isolation pad 4 doors 2 interbays 2 end guards a trough kit usually containing 3 troughs a grounding bar and miscellaneous hardware for securing the hinges to the doors and end guards as well as for mounting the frame to the floor Note The FxDS Frame system comes in a variety of configurations so the above bill of materials will vary This is what the crate will look li...

Page 6: ...ch set Blowout air bulb or vacuum with small diameter tube Using a 5 8 masonry bit drill the four required holes to a minimum depth of 2 approx 50mm Note If for some reason you have trouble drilling the 5 8 hole we recommend first drilling a pilot hole before drilling out to 5 8 Thoroughly clean the dust from each hole using a vacuum or blowout air bulb Note To not degrade the anchor s installed p...

Page 7: ...ith the slots in the frame base to obtain the maximum material overlap Once aligned tap each anchor washer assembly until it is seated firmly in the hole against the 2 square washer Pre tighten each anchor with a socket wrench or box end wrench do not use an open end wrench which could easily slip off and cause injury Before final tightening ensure that the frame is properly aligned in the row and...

Page 8: ...hinge pieces for the end guard support bars BEFORE mounting the frame to the floor Tools Hammer or rotary drill depth gauge recommended 5 8 masonry drill bit Socket wrench set Blowout air bulb or vacuum with small diameter tube Also required is a raised floor mounting kit Clearfield P N 011236 1 1 2 13 Hex Nut Qty 8 2 1 2 Lock Washer Qty 4 3 1 2 Flat Washer Qty 4 4 1 2 13 x 30 Threaded Rod Qty 4 5...

Page 9: ...to the floor tap on the end firmly The goal is to make a mark on the concrete floor visible enough to see where the 4 holes should be drilled Once the concrete floor is marked remove the threaded rods and floor panels Using a 5 8 masonry bit drill the four required holes to a minimum depth of 2 approx 50mm Note If for some reason you have trouble drilling the 5 8 hole we recommend first drilling a...

Page 10: ...ith a permanent marker Remove the rods and cut each rod at the mark Remove the floor panels Before installing rods back into the floor place a nut and then a washer on the threaded rods Take the rod and install it into the anchor installed in the floor Tighten the nut down to secure the rod into the floor Tighten each bolt to 65 ft lbs 10 0 ft lbs The anchor will expand and secure itself to the fl...

Page 11: ...make contact with the panel Put the isolation pad into place isolation pad may look different than example Lift the frame into place Place the square washers onto each rod Align the edges of the 2 square washer parallel with the slots in the frame base to obtain the maximum material overlap Install the isolation washers packaged with the isolation pad onto each rod Install the remaining hardware w...

Page 12: ...langed top to support itself during installation This should help when building the frame by yourself Interbay End Guard Once the interbay has been installed the end guards can be installed The end guard also has a flanged top for supporting itself on the interbay during installation 5 pairs of screws will be used down the middle of each end guard FxDS Frame Kit Installation Note Wait to tighten t...

Page 13: ...nstalled at anytime and are mounted on the front of the frame If installing SmartRoute Troughs they MUST be installed before installing the panels Radius brackets marked with flag 2 must be installed by customer If utilizing 3 SmartRoute Troughs radius brackets will only be attached to the top and middle troughs Note For ease of installation place these parts after installing the trough on the fra...

Page 14: ... or stabilizing bars These are held in place by a female hinge piece which must be installed in the inside of the end guard and a male hinge piece which comes pre installed to the support bar The support bars will be installed at the top and bottom of the front and back of the end guards Note To install the female hinge piece you must have access to the outside of the end guards If the frame is to...

Page 15: ... plate before attaching the adjustment plate to the end guard or door The adjustment plates with the horizontal slots and male hinges will be attached to the end guard and the adjustment plates with the vertical slots and female hinge pieces will be attached to the doors Note Make sure the female hinges are installed with the right orientation so that you end up with 1 left hand and 1 right hand d...

Page 16: ... screw in the center of the slot as most applications will not need adjustment afterward After the horizontal adjustments have been made adjust the doors to be even vertically This is done by locking down the higher door and then adjusting the lower door to match Grounding Clearfield provides a ground bar with the FxDS which can be installed on the frame Ground per your local rules and practices A...

Page 17: ...dividually with the appropriate mounting hardware Panel bulkheads are designed for a 19 frame Since the FxDS frame is a 19 frame installation is quick and easy For mounting panels to a 23 standard frame attach the provided extender brackets which are secured to the ends of the panels using two 12 24 x screws on each end This will allow the panel to be mounted onto a 23 frame using the same method ...

Page 18: ... the bracket to the other side Each panel comes with two types of cable mounting brackets One is used for applications where you have access to pre drilled and tapped holes in the back of the frame and one is for instances where these holes are not available Note The standard frame Clearfield offers already has rear mounting holes Frames with rear mounting holes Frames without rear mounting holes ...

Page 19: ...es shown here Note Using the cable clamps cables can be secured to either side of the the cable mounting brackets Once you have the desired slack stored including an additional 3ft 1m of fiber for splicing remove the cassettes from the panel Bring your fiber through the front of the frame and proceed to splicing in your cassettes Re store the slack and mount the cassettes back into the panel 1 2 3...

Page 20: ...an be further broken down with the use of the Ribbon Fanout Kit Each Ribbon Fanout Kit breaks out ribbon stacks max 12 ribbons of 250 um fibers max 12 fibers per ribbon into color coded breakout tubes The breakout tubes with individual ribbons can then be routed to your cassettes and secured into the tray like a buffer tube The High Density Ribbon Breakout Kit can also accommodate a breakout of a ...

Page 21: ...ion Manual Direct 763 476 6866 National 800 422 2537 www SeeClearfield com techsupport clfd net Manual 012010 REV H July 2018 Cable Routing Examples FxDS Patch Only Panel OSP Cable FxDS Patch and Splice Panel with Slack Storage FxDS Patch Only Panels IFC Cable HD Ribbon Breakout and Fanout Kits ...

Page 22: ...ggressive so make sure you know where to place the pieces before removing the protec tive tape of the adhesive Once installed let sit for a few minutes Do not worry if they are not in the exact location as long as they are not too close to the tie plate Install the cable management clips in the locations indicated Once the cable management is set you can install and route the fiber into the panel ...

Page 23: ...ON insert is designed to only be used in a FxDS frame system There is a FxDS frame system configuration specially designed for the PON insert Because of the PON insert width the configuration does not have interbay management spools If you have a standard FxDS Frame you will need to remove the interbay spools on the frame that would interfere with the bulkhead see picture The bulkhead panel can no...

Page 24: ...Plate bracket In the bottom left and right corner of the panel you will find a routing guide to help determine the proper spool to route the splitter legs over when deploying You will notice that the provided desi card has corresponding color coded squares Simply route the cable over the spool associated with the color of the port you intend to activate and the slack will be properly addressed Spl...

Page 25: ... the end face Learn the process of cleaning properly Note It is NOT recommended to use isopropyl alcohol to clean the end face Cleaning an SC LC Connector Cleaning the End Face Place one wiping paper on QbE 2 FiberSafe Cleaning Platen Figure 1 Apply small amount of precision cleaner about 1 in diameter with Electro Wash MX pen on to one end of the wipe Figure 2 Hold end face at a 90 degree angle F...

Page 26: ...the Adapter Itself Lightly moisten the fiber optic swab 2 5mm 38542F or 1 25mm 38040 by spotting a small amount about 1 of Electro Wash PX or Electro Wash MX pen onto the QbE Hold the tip of the swab onto the wetted area and hold for a count of 1 2 3 4 5 Insert the swab into the adapter to the connector press lightly against the connector twist 2 3 times remove and discard Dry with a second dry sw...

Page 27: ... 1 Figure 1 Figure 2 Figure 3 Hold end face at a 90 degree angle For APC connection adjust by slightly tilting the container or end face Angle is correct when no drag is felt on the end face Figure 2 Male Connector Lightly moisten one side of the fiber optic swab CC505F by spotting a small amount about 1 of Electro Wash PX or Electro Wash MX pen onto the QbE Hold the swab 1 side down to the wetted...

Page 28: ...n of Clearfield Inc shall constitute the exclusive sole remedy for a breach of this limited warranty Clearfield shall not be liable under any circumstances for any special consequential incidental punitive or exemplary damages arising out of or in any way connected with the product or with agreement to sell product to buyer including but not limited to damages for lost profits loss of use or for a...

Page 29: ...upplied Every effort has been made to keep the information contained in this document current and accurate as of the date of publication or revision However no guarantee is given or implied that the document is error free or that it is accurate with regard to any specification Technical Support Clearfield Inc can be contacted for any issues that arise with the supplied product If you need to retur...

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