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Page 2            Fleck 9100 Nitrate filter Start-Up Guide          Clean Water Systems 2009 

Pre-Installation 

1.

 

Review your packing list and make sure you have received all the parts before beginning 
installation. 

2.

 

If you are going to be turning off the water to the house and you have an electric water heater, 
shut off the power to the water heater before beginning installation in case water heater is 
accidentially drained. 

3.

 

Pick a suitable location for your filter system on a dry level spot where it won’t be exposed to 
freezing temperatures.   A minimum of 20 PSI is required.  Maximum pressure is 90 PSI. 

4.

 

Get all of your plumbing parts together before beginning installation.  Installation typically takes 
3 to 5 hours.  However after installation the Nitrate filter must be allowed to run through a 
complete backwash and rinse cycle (also called ‘regeneration’).   You don’t have to be present 
for this first backwash necessarily, but it does take 90 minutes. 

5.

 

After the system is installed and running, you may notice sediment or color in your water. This 
occurs when sediment that is has been in the pipes for years is dislodged by the soft water or by 
the simple act of turning the water pressur on and off to the house.  This rarely lasts for more 
than a few hours to a few days but if you have old galvanized iron pipe and the rust or color 
does not stop after a few days it may mean that your pipes are corroded or deteriorated. 

 

Best Practices for Piping & Drain Installation 

1.

 

See typical installation (see Fig 1).   The nitrate filter is installed after the pressure tank. 

2.

 

Make sure to connect the inlet pipe to the Fleck 9100 inlet and the outlet to the outlet (see Fig 
2).  You can see the in and out arrows on the bypass valve which is where the pipes are 
connected. 

3.

 

Make sure there is a working gate or ball valve before the nitrate filter and also one after as 
shown in the diagram.   If you are installing multiple filter systems (such as iron filter then 
nitrate filter) you do not need a valve in between each system.  The pressure gauges are 
optional and not necessary but a hose bib (which is a faucet that you can attach a garden hose 
to) is strongly recommended after the nitrate filter before the second ball valve.  This makes it 
easy to rinse your new nitrate filter on start-up and gives you a place to test the water before it 
enters your household plumbing. 

4.

 

If you will be using copper piping, do not sweat the copper pipe directly on to the Fleck 9100 
bypass valve.  Avoid heating up the bypass valve with the torch. 

Summary of Contents for Fleck 9100

Page 1: ...u in the installation and start up of your new system The Fleck service manual covers other types of systems as well such as nitrate filters and filters so there may be information in your Fleck service manual that does not pertain to your system Please review this start up guide entirely before beginning to install your system and follow the steps outlined for best results 2806 A Soquel Ave Santa...

Page 2: ...turning the water pressur on and off to the house This rarely lasts for more than a few hours to a few days but if you have old galvanized iron pipe and the rust or color does not stop after a few days it may mean that your pipes are corroded or deteriorated Best Practices for Piping Drain Installation 1 See typical installation see Fig 1 The nitrate filter is installed after the pressure tank 2 M...

Page 3: ...bing codes require an air gap connection so that if your sewer or septic tank backs up it cannot cross connect with the drain tubing 7 Usually you do not want to water the garden or irrigate your landscaping with softened water This will require more salt than usual to be used and in some cases the sodium can build up in the soil causing some problems to sensitive plants It is often not difficult ...

Page 4: ...silicone grease but do not use pipe joint compound Teflon tape or Vaseline or other petroleum greases to lubricate tank threads 7 See how the Fleck by pass is connected There is an in and out arrows on the bypass valve for the inlet and outlet pipe Install inlet and outlet piping drain tubing and brine line tubing The brine line tube is included and is shipped inside the brine tank 8 Note that the...

Page 5: ... 4 2 grains round to 5 grains for conservative calculation Capacity of resin 16 000 grains per cu ft Total cubic foot of resin in system 1 5 cubic foott which 24 000 grains 24 000 grains divided by 5 grains 4800 Add in a safety factor to prevent the resin from becoming exhausted each time before regeneration The safety factor would be the maximum amount of water used in one day Typically use 80 ga...

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