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Installation, Operation & Maintenance Guide

 

500 Series 

5

1-888-MY-AIR11        CAG-06-21-003        AtmosAir.com

500 

Series

Inside

500 

Series

Inside

500 

Series

Inside

500 

Series

Inside

02 

INSTALLATION

The AtmosAir 500 series equipment can be mounted on the 
side of a duct or air handler wall, using the integral mounting 

flange and a weather-strip gasket, or inside an air handler 

using a custom mounting rack with an optional wall mount 
bracket. In an air handler, the units operate best when located 

after the filters. Ideally, the tubes lie parallel to the direction of 
airflow with the end of the tubes pointing upstream.

When installed on the side of a duct or air handler wall, the 
outer box and faceplate should not be exposed to direct 
sunlight or moisture. If installing outside, a weatherproof 
enclosure with an access panel for servicing should be 
installed over the AtmosAir Ion Generator (which can be 
provided by AtmosAir).

The 500 series operates on 110 VAC, 50/60 Hz or 250 VAC, 
50/60 Hz is available upon request. If using the integral 
remote monitoring panel, the connection is made using a 
supplied 9-pin (DB-9) connector. The tubes and electrode 
contacts should not come into contact with any conductive 
surface. A minimum 101.6mm (4”) clearance around the tubes 
is recommended.

Mechanical Installation

1. 

Carefully remove the equipment from its shipping 
container. Inspect the box, components, and tubes for 
damage. Verify that the unit’s voltage rating is the same as 
the available voltage, either 110 VAC, 50/60 Hz or 250 VAC, 
50/60 Hz.

2. 

If they have been packaged separately, install the 
ionization tubes using the supplied friction nuts and 
clamp screws. Gently tighten the tube grounding clamps 
to ensure solid contact with the tube’s outer mesh. Do not 
over-tighten either connection! In most cases, units come 
with tubes pre-installed.

3.  Orientation: 

Install the unit with tubes parallel to 

the airflow and the nosecones normal to the airflow, 

whenever possible; otherwise, perpendicular orientation is 
acceptable. If multiple units are installed in the same duct, 

stagger the units, if possible, in the airflow so they are not 
in the same airflow path.

4.  For in-duct installation: 

Verify the flange gasket are in 

place and in good shape to ensure the unit seals properly. 
Make a cut-out in the duct sized per the illustration and 
table on the following page. Use the unit as a template for 

the mounting screw locations. Affix the unit securely in 

the duct using self-tapping screws. 

Do not over-tighten, 

this may strip the screw-hole.

 The unit is self-sealing to 

the duct, so no further sealing is needed.

5.  For in-plenum/AHU installation: 

Mounting varies with 

rack-style. Follow mounting instructions provided with 
rack. Typically, racks require 101.6mm (4”) of clearance from 
walls.

6. 

Units should be installed to allow easy access for 
maintenance. Install units so that the power switch and 
5-step power adjustment knob are accessible. When 
oriented vertically, control panel should be upwards.

Types of Insulated Duct Walls

A

B

C

D

A. 

Single Wall, No Insulation

B. 

Single Wall, Internal Insulation

C. 

Single Wall, External Insulation

D. 

Double Wall, Internal Insulation

Duct Wall

Duct Wall

Duct Wall

Duct Wall

Fiberglass

Insulation

Fiberglass

Insulation

Cut Away

Double Wall

External

Insulation

Summary of Contents for AtmosAir 500 Series

Page 1: ...ove health and wellness by actively restoring indoor air to its pure natural state where no pollution or contaminants exist while reducing energy use and emissions in the process AtmosAir com CAG 06 21 003 IMPORTANT Save this Document for Future Reference Warranty Information ...

Page 2: ...the unit before handling any of the components DO NOT connect to the power before the installation is complete and personnel are aware of the imminent operation Secondary voltage to the ionization tube can be as high as 3000 Volts AC Carefully read this instruction booklet before beginning the installation Follow each installation or repair step exactly as shown and explained in this guide Observe...

Page 3: ...RVIEW 4 Control Panel Diagram 4 02 INSTALLATION 5 Mechanical Installation 5 Mechanical Installation Mounting 6 Mechanical Installation Mounting Continued 7 Electrical Installation 7 03 FIELD WIRING DIAGRAM 8 04 OPERATION 9 05 MAINTENANCE REQUIREMENTS 9 06 TROUBLESHOOTING 10 07 EXPLANATION OF TECHNOLOGY 11 08 PRODUCT WARRANTY 12 ...

Page 4: ...require inspection and maintenance 1 AtmosAir 500 series ionization generator 2 Ionization tubes Because there are no moving parts the systems have very low failure rates and minimal maintenance requirements For more information read the AtmosAir 500 series submittal documents Control Panel Diagram AtmosAir 500 Series Control Panel Layout Unit Size Flowrate CFM Drag mm inch WG Pascals 500EC 8 000 ...

Page 5: ...ey have been packaged separately install the ionization tubes using the supplied friction nuts and clamp screws Gently tighten the tube grounding clamps to ensure solid contact with the tube s outer mesh Do not over tighten either connection In most cases units come with tubes pre installed 3 Orientation Install the unit with tubes parallel to the airflow and the nosecones normal to the airflow wh...

Page 6: ...llation Min Distance 6in 101 6mm for Continuous Installation Min Distance 6in 152 5mm Typical 500 Series Footprint NOTE Watch for support structures Turning Vanes Acceptable Unacceptable Preferred Air Flow Air Flow Duct Section View Multiple Unit Installation Multiple Unit Installation Mechanical Installation Mounting Installation Operation Maintenance Guide 500 Series 6 1 888 MY AIR11 CAG 06 21 0...

Page 7: ...nction box within 2 44 meters 8 of the unit s Each 500 series unit is typically shipped with a 10 foot power lead in a flexible metallic conduit with a quick connect power plug on one end and bare wires on the other WARNING The secondary voltage to the ionization tubes can be as high as 3000 volts AC Do NOT connect to power before the installation is complete and all personnel are aware of imminen...

Page 8: ...LD WIRING DIAGRAM 500 SERIES TO AFS 262 AIRSWITCH SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED SCALE 1 3 REV B DWG NO A SIZE TITLE NAME DATE COMMENTS FIELD WIRING DIAGRAM FOR CONNECTING 500 SERIES TO AFS 262 AIR SWITCH TO LINE VOLTAGE Q A REV B SB 2 22 21 ENG APPR TA 2 21 19 2 21 19 DRAWN HRG 2 21 19 FINISH MATERIAL INTERPRET GEOMETRIC TOLERANCING PER DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 010 ...

Page 9: ...e mains power before performing maintenance or troubleshooting the system Optional Check performance using a high voltage probe minimum of 5000 V Contact AtmosAir for additional minimum probe specifications paired with a multimeter Follow proper safety procedures for dealing with high voltages If you are uncertain do NOT perform any maintenance with the power on and instead proceed to the next ste...

Page 10: ...other degeneration of the tube material that may cause the tube to become breached and fail and short circuiting to occur 7 If physical inspection has not revealed the cause of failure one may carefully observe the tubes as the ionization system is turned on to determine whether short circuiting is occurring at a particular tube The fuse will usually blow again but for a short time one may observe...

Page 11: ...ntain elevations AtmosAir s unique and proven air purification process significantly reduces mold montrols the spread of bacteria and airborne viruses and reduces airborne particles that evade normal filtration solutions AtmosAir equipment uses non thermal plasma technologies to generate bi polar Ionization that attacks and breaks down odors and contaminants 07 EXPLANATION OF TECHNOLOGY 07 EXPLANA...

Page 12: ...IONS OF CLEAN AIR GROUP HERIN ARE EXPRESSLY GRANTED IN LIEU OF ALL WARRANTS WHETHER EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ALL IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE LIMITED TO THE TERM OF THE EXPRESS WARRANTY GRANTED HEREIN Some states do not allow limitat...

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