Clean Air AtmosAir 500 Series Installation, Operation And Maintenance Manual Download Page 10

Installation, Operation & Maintenance Guide

 

500 Series 

10

1-888-MY-AIR11        CAG-06-21-003        AtmosAir.com

06 

TROUBLESHOOTING

In the event that the system is not functioning, follow these 
steps 

IN ORDER

:

1. 

Check that the main power supply is sending the correct 
power to the unit.

2. 

Power off unit using the Off / On switch. Check the fuse. 
If it is blown, replace it with the appropriately sized fast 
blow 500 mA glass 5 mm × 20 mm fuse rated at 250 V and 
power on. If it fails to power on, continue to the next step.

3. 

If the system is controlled by an air pressure switch, and/or 
a door switch, check that these are not preventing power 
from being sent to the system.

4. 

If power is reaching the unit and it was necessary to 
replace the fuse, and on powering up, the new fuse blows, 
the next step is to determine whether there is a fault in the 
system or a tube. First, to check that the system’s power is 
functioning, set the ionization power knob and the power 
switch both to the ‘off’ position. Make sure all personnel 
are clear of the high voltage tubes, then re-connect the 
power supply. Flip the power switch to ‘on’ and observe 
the green light. If the light does not turn on, there is still a 
problem with delivering power to the system. If all external 
sources of failure are eliminated, the system should be 

serviced by a qualified AtmosAir technician. Please see 

contact information at the bottom of this page. 

The next step is to determine the cause of the failure, or 
blown fuse. Typically, failures are caused by short circuiting 
between the inner and outer electrodes, or between 
one electrode and ground. This often occurs because of 
damaged tubes or dirty and/or wet conditions that have 
allowed carbon tracking to temporarily connect two 
electrodes and/or a grounding point electrically. 

5. 

Inspect the mounting plate for tracking evidence.

6. 

Inspect the tubes for cracks, pitting, or other degeneration 
of the tube material that may cause the tube to become 
breached and fail and short circuiting to occur.

7. 

If physical inspection has not revealed the cause of 
failure, one may carefully observe the tubes as the 
ionization system is turned on to determine whether 
short circuiting is occurring at a particular tube.  The 
fuse will usually blow, again, but for a short time, one 
may observe the cause of the power surge in the form   
of a visual or audio cue. Usually, a failing tube can be 

determined in a darkened room by looking for a flash 

or arc from the failing tube. In some cases, the correctly 
operating tubes may be in the way of the failing tube’s 
visual indication. 

It is permissible and recommended 

to remove the top row of tubes temporarily to assist 
in the visual diagnosis. The device uses a bus-bar 
technology allowing the servicing technician to 
remove any number of tubes needed to diagnose 
and/or temporarily run the device whilst waiting for 
replacement tubes.

8. 

It may be necessary to remove all the tubes to ensure 
that the transformer is working properly in the absence 
of tubes. If the fuse still blows, then there is an internal 
short circuit, and the system should be serviced by a 

qualified AtmosAir technician.

9. 

It is recommended to also check the voltage levels of 
the system when a fuse has blown and been replaced, 
in order to ensure that the transformer has not been 
irreparably damaged. Output voltage to the tubes are 
as follows, Setting 1 = 2,200 VAC, Setting 2 = 2,400 VAC, 
Setting 3= 2,600 VAC, Setting 4= 2,800 VAC and Setting 
5= 3,000 VAC. If the voltages are lower than expected, 
also check that all the connections are secure and rust-
free; also check that the input voltage is approximately 
110 VAC or 250 VAC.

10. 

If the fuse blows, then the system should be serviced by 

a qualified AtmosAir Technician. You can contact repair 

services at [email protected] or by contacting us at 
1-888-MY-AIR11.

11. 

Otherwise, replace the damaged tube(s), clean and 
smooth any mounting plate or end cap carbon tracking, 
and return the system to service.

Summary of Contents for AtmosAir 500 Series

Page 1: ...ove health and wellness by actively restoring indoor air to its pure natural state where no pollution or contaminants exist while reducing energy use and emissions in the process AtmosAir com CAG 06 21 003 IMPORTANT Save this Document for Future Reference Warranty Information ...

Page 2: ...the unit before handling any of the components DO NOT connect to the power before the installation is complete and personnel are aware of the imminent operation Secondary voltage to the ionization tube can be as high as 3000 Volts AC Carefully read this instruction booklet before beginning the installation Follow each installation or repair step exactly as shown and explained in this guide Observe...

Page 3: ...RVIEW 4 Control Panel Diagram 4 02 INSTALLATION 5 Mechanical Installation 5 Mechanical Installation Mounting 6 Mechanical Installation Mounting Continued 7 Electrical Installation 7 03 FIELD WIRING DIAGRAM 8 04 OPERATION 9 05 MAINTENANCE REQUIREMENTS 9 06 TROUBLESHOOTING 10 07 EXPLANATION OF TECHNOLOGY 11 08 PRODUCT WARRANTY 12 ...

Page 4: ...require inspection and maintenance 1 AtmosAir 500 series ionization generator 2 Ionization tubes Because there are no moving parts the systems have very low failure rates and minimal maintenance requirements For more information read the AtmosAir 500 series submittal documents Control Panel Diagram AtmosAir 500 Series Control Panel Layout Unit Size Flowrate CFM Drag mm inch WG Pascals 500EC 8 000 ...

Page 5: ...ey have been packaged separately install the ionization tubes using the supplied friction nuts and clamp screws Gently tighten the tube grounding clamps to ensure solid contact with the tube s outer mesh Do not over tighten either connection In most cases units come with tubes pre installed 3 Orientation Install the unit with tubes parallel to the airflow and the nosecones normal to the airflow wh...

Page 6: ...llation Min Distance 6in 101 6mm for Continuous Installation Min Distance 6in 152 5mm Typical 500 Series Footprint NOTE Watch for support structures Turning Vanes Acceptable Unacceptable Preferred Air Flow Air Flow Duct Section View Multiple Unit Installation Multiple Unit Installation Mechanical Installation Mounting Installation Operation Maintenance Guide 500 Series 6 1 888 MY AIR11 CAG 06 21 0...

Page 7: ...nction box within 2 44 meters 8 of the unit s Each 500 series unit is typically shipped with a 10 foot power lead in a flexible metallic conduit with a quick connect power plug on one end and bare wires on the other WARNING The secondary voltage to the ionization tubes can be as high as 3000 volts AC Do NOT connect to power before the installation is complete and all personnel are aware of imminen...

Page 8: ...LD WIRING DIAGRAM 500 SERIES TO AFS 262 AIRSWITCH SHEET 1 OF 1 UNLESS OTHERWISE SPECIFIED SCALE 1 3 REV B DWG NO A SIZE TITLE NAME DATE COMMENTS FIELD WIRING DIAGRAM FOR CONNECTING 500 SERIES TO AFS 262 AIR SWITCH TO LINE VOLTAGE Q A REV B SB 2 22 21 ENG APPR TA 2 21 19 2 21 19 DRAWN HRG 2 21 19 FINISH MATERIAL INTERPRET GEOMETRIC TOLERANCING PER DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 010 ...

Page 9: ...e mains power before performing maintenance or troubleshooting the system Optional Check performance using a high voltage probe minimum of 5000 V Contact AtmosAir for additional minimum probe specifications paired with a multimeter Follow proper safety procedures for dealing with high voltages If you are uncertain do NOT perform any maintenance with the power on and instead proceed to the next ste...

Page 10: ...other degeneration of the tube material that may cause the tube to become breached and fail and short circuiting to occur 7 If physical inspection has not revealed the cause of failure one may carefully observe the tubes as the ionization system is turned on to determine whether short circuiting is occurring at a particular tube The fuse will usually blow again but for a short time one may observe...

Page 11: ...ntain elevations AtmosAir s unique and proven air purification process significantly reduces mold montrols the spread of bacteria and airborne viruses and reduces airborne particles that evade normal filtration solutions AtmosAir equipment uses non thermal plasma technologies to generate bi polar Ionization that attacks and breaks down odors and contaminants 07 EXPLANATION OF TECHNOLOGY 07 EXPLANA...

Page 12: ...IONS OF CLEAN AIR GROUP HERIN ARE EXPRESSLY GRANTED IN LIEU OF ALL WARRANTS WHETHER EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ALL IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE LIMITED TO THE TERM OF THE EXPRESS WARRANTY GRANTED HEREIN Some states do not allow limitat...

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