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CLASSIC GLASS & DISHWASHING SYSTEMS LTD

WASH HEATER & CONTROL SYSTEM

H850

1

WASH ELEMENT 4.5KW

HY401

1A

NUT 6mm

HY901

2

SEAL FOR ELEMENT

HY402

2A

TAB WASHER 6mm

HY902

3

NUT

HY403

3A

STUD WASHER

HY903

4

COVER

HY404

4A

PLASTIC COVER

HY904

5

WASHER

HY405

5A

PUSH BUTTON

HY905

6

NUT

HY406

6A

STUD S/STEEL

HY906

7

SAFETY STAT ( REMOTE )

HY407

7A

SPRING S/STEEL

HY907

SAFETY STAT ATTACHED TO RINSE TANK

7.12.4/D

8A

ACTUATOR

HY908

8

THERMOSTAT - RINSE

7.12.1/2

9A

CLIP

HY909

9

THERMOSTAT - WASH

7.12.1/2

10A

BOX COVER

HY910

10

 BRACKET

HY410

11A

SCREW

HY911

11

WASHER

7.2.42

12A

NUT 3mm

HY912

12

STAR WASHER

W010

13A

TAB WASHER 3mm

HY913

13

NUT

11.2.3

14A

WASHER 3mm

HY914

14

SCREW

7.6.15

15A

2 POLE MICRO SWITCH

HY915

15

RING NUT

HY415

16A

3 POLE MICRO SWITCH

HY916

16

KNOB

HY416

18A

SUB LOOM FOR MICRO SWITCH

HY918

18

TEMP INDICATOR

HY418

19A

PLASTIC BOX

HY919

19

INSERT BADGE - RINSE

HY419

20A

SCREW 3mm

HY920

20

INSERT BADGE - WASH

HY420

 

COMPLETE MICRO SWITCH ASSEMBLY

HY901-ASS

21

CONTROL PANEL

HY421

22

GREEN LENS

HY422

23A

ON/OFF KNOB

HY423A

23B

SWITCH BODY

HY423B

24

INNER SWITCH 'NO'

HY424

 

NOT SHOWN

 

25

O' SYMBOL INSERT

HY425

OPTIONAL EXTRAS

26

I' SYMBOL INSERT

HY426

 

TIMER FOR DRAIN PUMP

7.12.2/5

27

LAMP CLEARAMBER LENS

HY427

38B

SWITCH FOR DRAIN  PUMP

7.12.4/2A

28

PROGRAM KNOB

HY428

BOTH ARE 240Volts

29

INNER SWITCH 'NC'

HY429

30

WASH 1 SYMBOL INSERT

HY430

31

WASH 2 SYMBOL INSERT

HY431

32

WASH 3 SYMBOL INSERT

HY432

33

BLANK INSERT

HY433

34

RINSE SYMBOL INSERT

HY434

35

WASH SYMBOL INSERT

HY435

36

GREEN CONT. WASH SWITCH

HY436

37

AMBER RINSE SWITCH

HY437

38

BLANKING PLATE

HY438

39

LAMP 24 Volt CLEAR

HY439

40

STAR WASHER

HY440

41

NUT

11.1.20

42

BRACKET FOR REED SWITCH

HY442

43

REED SWITCH

HY443

44

MAGNET

HY444

45

THERMAL CUTOUT - WASH TANK

7.12.2/D8

 

 

 

ISSUE 6 September 2001  WO

 

 

 

PAGE 9

Summary of Contents for HYDRO 850

Page 1: ...CLASSIC HOUSE AIRFIELD INDUSTRIAL ESTATE HIXON STAFFORDSHIRE ST18 HYDRO 850 900 SEPTEMBER 2001 WO SERVICE MANUAL SPARE PARTS LIST...

Page 2: ...BLANK...

Page 3: ...GE 8 WASH HEATER CONTROLS PAGE 9 W HEATER CONTROLS PARTS PAGE 10 ELECTRICAL PARTS DRAWING PAGE 11 ELECTRICAL PARTS PAGE 12 COMPONENT WIRING PAGE 13 WIRING DIAGRAM PAGE 14 HEATER CIRCUIT PAGE 15 FITTIN...

Page 4: ...16 15 17 24 22 18 20 21 6 33 19 41 10 12 9 14 39 27 13 11 10 9 28 29 38 37 36 34 35 32 39 5 4 49 50 1 7 8 44 9 10 44 42 45 43 43 40 48 46 47 CLASSIC GLASS DISHWASHING SYSTEMS LTD CABINET DRAWING H850...

Page 5: ...Y118 19 BUSH HY119 20 BUSH WASHER HY120 21 NUT 7 3 13 22 SCREW 3mm Allen key HY122 23 SCREW 5mm Allen key HY123 24 NUT 11 2 3 25 CONNECTION FOR SPRING HY125 26 SPRING HY126 27 SPRING PILLAR HY127 28 W...

Page 6: ...16 15 17 20 21 22 19B 19A 18 7 20 21 22 15 16 17 13 14B 14C 14 12 12A 11 10 27 39 33 31 34 26 28 32 28 28 31 9 8 35 30 29 5 4 3 38 2 WASH SYSTEM H850 PAGE 4 SEPT 2001 WO 28 7 40 6A 9 41 CLASSIC GLASS...

Page 7: ...19A O RING WASH ARM 11 1 6 15 19B O O RING RINSE ARM 11 1 6 16 20 RINSE JET NUT 11 1 6 11 21 RINSE JET 11 1 6 12 22 BLANK FOR RINSE JET 11 1 6 14 26 INLET HOSE BOTTOM WASH PUMP HY226 27 NUT 9 8 6 28 J...

Page 8: ...0 11 6 7 12 15 16 17 14 10 11 47 46 38 39 44 NOTE These Air Pressure Chambers Switches are NOT interchangeable 23 28 1A FOR DRAIN PUMP MODEL ONLY 8 RINSE SYSTEMS CLASSIC GLASS DISHWASHING SYSTEMS LTD...

Page 9: ...9 20 SEAL HY320 21 NUT HY121 22 UPPER RINSE PIPE HY322 23 PRESSURE SWITCH PROIR 4 99 7 12 9E 24 AIR TRAP ASSEMBLY PRIOR 4 99 7 11 1AA 25 AIR TRAP POST 5 99 7 11 1 H 26 O RING 7 11 5H 27 NUT 7 11 4 28...

Page 10: ...6A 19A 18A 15A 13 11 42 44 12 43 43 HOOD MICRO SWITCH ASMBLEY INTRODUCED JAN 1998 HOOD REED SWITCH ASSEMBLY PRIOR TO JAN 98 CLASSIC GLASS DISHWASHING SYSTEMS LTD WASH HEATER CONTROL SYSTEM SEPT 2001 W...

Page 11: ...SWITCH HY918 18 TEMP INDICATOR HY418 19A PLASTIC BOX HY919 19 INSERT BADGE RINSE HY419 20A SCREW 3mm HY920 20 INSERT BADGE WASH HY420 COMPLETE MICRO SWITCH ASSEMBLY HY901 ASS 21 CONTROL PANEL HY421 22...

Page 12: ...17 22 18 22 24 25 17 19 20 5 4 B A 3 2 C 8 D 8 8 1 6 7 26 26A 9 15 7 11 10 20 21 23 H850 PAGE 10 ELECTRICAL AND SUB LOOMS CLASSIC GLASS DISHWASHING SYSTEMS LTD SEPT 2001 WOO BLUE CABLE NOT ON ALL MOD...

Page 13: ...RANSFORMER HY516 17 STOP BLOCK HY517 18 CONTACTOR 24 Volt 20amp HY518 19 FUSE HOLDER FUSE 05 20 FUSE 6 3 amp FUSE 03 21 FUSE HOLDER INLINE FUSE 03H 22 CONTACTOR 24 Volt 16amp HY522 23 RF SUPPRESSOR 7...

Page 14: ...GREY BROW N BLACK GREY BROW N GREY BLACK BROWN BLACK GREY BROWN BLACK GREY BROWN BLACK GREY BROWN BLACK GREY PINK BLACK GREY BLACK BROW N 11 RED 12 13 ORANGE PURPLE PRESSURE SWITCH HOOD SWITCHES 1 2...

Page 15: ...ROWN GREY BROWN BROWN BLACK GREY RED BLACK BLACK WHITE WHITE ORANGE RED BLACK GREY WASH PUMP CONTACTOR TL3 PURPLE TO RINSE ELEMENT CONTACTOR TO WASH ELEMENT CONTACTOR SEE SEPERATE DRAWINGS HEATERS SAF...

Page 16: ...NTACTOR L1 L2 L3 N N PURPLE GREY BLACK RINSE STAT BLACK WASH CUTOUT BLACK BLACK RED RED 24V OUT PUT TRANSFORMER PURPLE PURPLE PURPLE BLACK WASH SAFETY CONTACTOR WASH ELEMENT CONTACTOR PRESSURE SWITCH...

Page 17: ...CH TIMER BRACKET ELECTRICS ON PULL OUT TRAY FIX CONTACTOR TO PANEL ITEM PART No 1 EXTRA ADD ON SWITCH HY 429 2 240 VOLT SWITCH 7 12 4 2A 3 24 VOLT CONTACTOR CONT 24 4 3 MIN TIMER 7 12 2 5 5 DRAIN PUMP...

Page 18: ...2 BLUE CABLE TO NEUTRAL ON TERMINAL BLOCK 3 GREY CABLE TO LIVE SIDE OF WASH PUMP CONTACTOR 4 WHITE CABLE TO DEAD SIDE OF WASH PUMP CONTACTOR TRANSFORMER CONTACTORS GREY CABLES BROWNCABLES GREY WHITE B...

Page 19: ...BLANK...

Page 20: ...30 AMP Note H900 is a 9kw Machine and is 3phase only Note H900 can NOT be wired as single phase machine TWO C CONNECTORS JOINING THE THREE PHASE TOGETHER THESE ARE FOUND IN THE PLASTIC BAG INSIDE THE...

Page 21: ...NGE CHANGE OF AIR CHAMBER PRESSURE SWITCH ASSEMBLY HYDRO 850 900 REAR VIEW OF MACHINE THESE CHANGES HAVE OCCURRED TO ASSIST THE SERVICE ENGINEER AS THE PRESSURE SWITCH IS NOW FITTED HIGHER UP THE INSI...

Page 22: ...CONTACTOR TL3 PURPLE TO RINSE ELEMENT CONTACTOR TO WASH ELEMENT CONTACTOR SEE SEPERATE DRAWINGS HEATERS SAFETY OVER HEAT N DOOR CONTACTOR TL2 MANUAL WASH SWITCH CONTROL CONTACTOR TL1 FILL RINSE CONTAC...

Page 23: ...BLANK...

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