background image

TIMER

MOTOR

FAST

TIMER

MOTOR

2

1

4

5

6

7

3

BROWN

WHITE

RED

RED

RED

RED

RED

RED

RED

RED

RED

 HOOD

SWITCH

    1

HOOD

SWITCH

    2

RINSE

SWITCH

RED

NC

WHITE

WHITE

WHITE

BROWN

PURPLE

BLUE

DARK BLUE

PURPLE

BROWN

GREY

WHITE

BLACK

WHITE

PURPLE

PURPLE

WHITE

ON / OFF

SWITCH

BLACK

BLACK

BLACK

PINK

BLUE

DARK BLUE

BLUE

PUPLE

BROWN

PUPLE

WHITE

ORANGE

PINK

GREY

PURPLE

BLUE

ORANGE

ORANGE

ORANGE

ORANGE

ORANGE

WHITE

WHITE

BROWN

BROWN

BROWN

BROWN

PINK

ORANGE

WHITE

WHITE

PURPLE

PURPLE

PURPLE

PURPLE

ORANGE

RED

BLUE

BLUE

BROWN

GREY

BROWN

BROWN

BLACK

GREY

RED

BLACK

BLACK

WHITE

WHITE

ORANGE

RED

BLACK

GREY

WASH PUMP

CONTACTOR

      TL3

PURPLE

TO

RINSE

ELEMENT

CONTACTOR

TO

WASH

ELEMENT

CONTACTOR

?

?

SEE SEPERATE DRAWINGS

HEATERS - SAFETY OVER HEAT

N

    DOOR 

CONTACTOR

     TL2

MANUAL

WASH 

SWITCH

CONTROL

CONTACTOR

      TL1

FILL / RINSE

CONTACTOR

     TL6

L1

L2

L3

240VOLT

24 VOLT

PRESSURE

SWITCH

12

13

11

WASH PUMP

BOTTOM PUMP

FOR TOP ARM

  WASH PUMP

   TOP PUMP

FOR BOTTOM

       ARM

DELAY

TIMER

PURPLE

WHITE

PURPLE

BROWN

BROWN

RED

RED

BLUE

BLUE

HYDRO 850

WIRING DIAGRAM

BLACK

GREY

1 SELF START

2 RINSE

3 MANUAL OVER RIDE

4 LONG CYCLE - 3Mins

5 SHORT CYCLE - 1Min

6 MEDIUM CYCLE - 2Mins

7 OFF POSITION

TIMER CAMS

JULY 2001

   WO

BLUE

TRANSFORMER

BROWN

PINK

GREY

PAGE 13

Summary of Contents for HYDRO 850

Page 1: ...CLASSIC HOUSE AIRFIELD INDUSTRIAL ESTATE HIXON STAFFORDSHIRE ST18 HYDRO 850 900 SEPTEMBER 2001 WO SERVICE MANUAL SPARE PARTS LIST...

Page 2: ...BLANK...

Page 3: ...GE 8 WASH HEATER CONTROLS PAGE 9 W HEATER CONTROLS PARTS PAGE 10 ELECTRICAL PARTS DRAWING PAGE 11 ELECTRICAL PARTS PAGE 12 COMPONENT WIRING PAGE 13 WIRING DIAGRAM PAGE 14 HEATER CIRCUIT PAGE 15 FITTIN...

Page 4: ...16 15 17 24 22 18 20 21 6 33 19 41 10 12 9 14 39 27 13 11 10 9 28 29 38 37 36 34 35 32 39 5 4 49 50 1 7 8 44 9 10 44 42 45 43 43 40 48 46 47 CLASSIC GLASS DISHWASHING SYSTEMS LTD CABINET DRAWING H850...

Page 5: ...Y118 19 BUSH HY119 20 BUSH WASHER HY120 21 NUT 7 3 13 22 SCREW 3mm Allen key HY122 23 SCREW 5mm Allen key HY123 24 NUT 11 2 3 25 CONNECTION FOR SPRING HY125 26 SPRING HY126 27 SPRING PILLAR HY127 28 W...

Page 6: ...16 15 17 20 21 22 19B 19A 18 7 20 21 22 15 16 17 13 14B 14C 14 12 12A 11 10 27 39 33 31 34 26 28 32 28 28 31 9 8 35 30 29 5 4 3 38 2 WASH SYSTEM H850 PAGE 4 SEPT 2001 WO 28 7 40 6A 9 41 CLASSIC GLASS...

Page 7: ...19A O RING WASH ARM 11 1 6 15 19B O O RING RINSE ARM 11 1 6 16 20 RINSE JET NUT 11 1 6 11 21 RINSE JET 11 1 6 12 22 BLANK FOR RINSE JET 11 1 6 14 26 INLET HOSE BOTTOM WASH PUMP HY226 27 NUT 9 8 6 28 J...

Page 8: ...0 11 6 7 12 15 16 17 14 10 11 47 46 38 39 44 NOTE These Air Pressure Chambers Switches are NOT interchangeable 23 28 1A FOR DRAIN PUMP MODEL ONLY 8 RINSE SYSTEMS CLASSIC GLASS DISHWASHING SYSTEMS LTD...

Page 9: ...9 20 SEAL HY320 21 NUT HY121 22 UPPER RINSE PIPE HY322 23 PRESSURE SWITCH PROIR 4 99 7 12 9E 24 AIR TRAP ASSEMBLY PRIOR 4 99 7 11 1AA 25 AIR TRAP POST 5 99 7 11 1 H 26 O RING 7 11 5H 27 NUT 7 11 4 28...

Page 10: ...6A 19A 18A 15A 13 11 42 44 12 43 43 HOOD MICRO SWITCH ASMBLEY INTRODUCED JAN 1998 HOOD REED SWITCH ASSEMBLY PRIOR TO JAN 98 CLASSIC GLASS DISHWASHING SYSTEMS LTD WASH HEATER CONTROL SYSTEM SEPT 2001 W...

Page 11: ...SWITCH HY918 18 TEMP INDICATOR HY418 19A PLASTIC BOX HY919 19 INSERT BADGE RINSE HY419 20A SCREW 3mm HY920 20 INSERT BADGE WASH HY420 COMPLETE MICRO SWITCH ASSEMBLY HY901 ASS 21 CONTROL PANEL HY421 22...

Page 12: ...17 22 18 22 24 25 17 19 20 5 4 B A 3 2 C 8 D 8 8 1 6 7 26 26A 9 15 7 11 10 20 21 23 H850 PAGE 10 ELECTRICAL AND SUB LOOMS CLASSIC GLASS DISHWASHING SYSTEMS LTD SEPT 2001 WOO BLUE CABLE NOT ON ALL MOD...

Page 13: ...RANSFORMER HY516 17 STOP BLOCK HY517 18 CONTACTOR 24 Volt 20amp HY518 19 FUSE HOLDER FUSE 05 20 FUSE 6 3 amp FUSE 03 21 FUSE HOLDER INLINE FUSE 03H 22 CONTACTOR 24 Volt 16amp HY522 23 RF SUPPRESSOR 7...

Page 14: ...GREY BROW N BLACK GREY BROW N GREY BLACK BROWN BLACK GREY BROWN BLACK GREY BROWN BLACK GREY BROWN BLACK GREY PINK BLACK GREY BLACK BROW N 11 RED 12 13 ORANGE PURPLE PRESSURE SWITCH HOOD SWITCHES 1 2...

Page 15: ...ROWN GREY BROWN BROWN BLACK GREY RED BLACK BLACK WHITE WHITE ORANGE RED BLACK GREY WASH PUMP CONTACTOR TL3 PURPLE TO RINSE ELEMENT CONTACTOR TO WASH ELEMENT CONTACTOR SEE SEPERATE DRAWINGS HEATERS SAF...

Page 16: ...NTACTOR L1 L2 L3 N N PURPLE GREY BLACK RINSE STAT BLACK WASH CUTOUT BLACK BLACK RED RED 24V OUT PUT TRANSFORMER PURPLE PURPLE PURPLE BLACK WASH SAFETY CONTACTOR WASH ELEMENT CONTACTOR PRESSURE SWITCH...

Page 17: ...CH TIMER BRACKET ELECTRICS ON PULL OUT TRAY FIX CONTACTOR TO PANEL ITEM PART No 1 EXTRA ADD ON SWITCH HY 429 2 240 VOLT SWITCH 7 12 4 2A 3 24 VOLT CONTACTOR CONT 24 4 3 MIN TIMER 7 12 2 5 5 DRAIN PUMP...

Page 18: ...2 BLUE CABLE TO NEUTRAL ON TERMINAL BLOCK 3 GREY CABLE TO LIVE SIDE OF WASH PUMP CONTACTOR 4 WHITE CABLE TO DEAD SIDE OF WASH PUMP CONTACTOR TRANSFORMER CONTACTORS GREY CABLES BROWNCABLES GREY WHITE B...

Page 19: ...BLANK...

Page 20: ...30 AMP Note H900 is a 9kw Machine and is 3phase only Note H900 can NOT be wired as single phase machine TWO C CONNECTORS JOINING THE THREE PHASE TOGETHER THESE ARE FOUND IN THE PLASTIC BAG INSIDE THE...

Page 21: ...NGE CHANGE OF AIR CHAMBER PRESSURE SWITCH ASSEMBLY HYDRO 850 900 REAR VIEW OF MACHINE THESE CHANGES HAVE OCCURRED TO ASSIST THE SERVICE ENGINEER AS THE PRESSURE SWITCH IS NOW FITTED HIGHER UP THE INSI...

Page 22: ...CONTACTOR TL3 PURPLE TO RINSE ELEMENT CONTACTOR TO WASH ELEMENT CONTACTOR SEE SEPERATE DRAWINGS HEATERS SAFETY OVER HEAT N DOOR CONTACTOR TL2 MANUAL WASH SWITCH CONTROL CONTACTOR TL1 FILL RINSE CONTAC...

Page 23: ...BLANK...

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