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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

Compressor’s 
oil 
consumption 
rising.

Too much oil in compressor.

Check oil level 2 or 
3 minutes after stopping.

Leaks around crank case

Contact Clarke Service 
Department

Working temperature of 
compressor too high because 
of insufficient cooling. 

Increase ventilation to air 
compressor.

Cylinder worn.

Contact Clarke Service 
Department

Intake air filter blocked

Clean or replace

Oil in the air 
delivered.

Sump over full

Reduce oil to correct level.

Cylinder worn

Contact Clarke Service 
Department

Intake air filter blocked

Clean / Change air filter.

Oil level rises 
although no 
oil has been 
put in.

Condensation in oil pump.

Compressor over 
dimensioned.

Condensation 
at outlet 
points.

Piping installation incorrect. 

Consult your local dealer

Compressor taking in air 
which is too warm.

Obtain better fresh-air 
supply to compressor.

SYMPTOM

PROBABLE CAUSE

REMEDY

Summary of Contents for XPP15/50

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS LS0118 ISS 1 ORIGINAL INSTRUCTIONS 50L ENGINE DRIVEN AIR COMPRESSOR MODEL NO XPPV11 XPP15 RANGE...

Page 2: ...VERED SPARE PARTS AND DIAGRAMS Spare parts and diagrams are available on request by contacting our parts and service department on 020 8988 7400 GUARANTEE This product is guaranteed against faulty man...

Page 3: ...ines produce noise levels in excess of 70dB A Persons working in the vicinity of the machine must be provided with suitable ear protection XPPV11 50 XPPVH11 50 XPP15 50 XPPH15 50 Part Number 2092551 2...

Page 4: ...d by load noise consult paint manufacturers instructions for safety and usage before spraying ensure that the air supply is turned off at the machine outlet and all pressurised air from the machine an...

Page 5: ...r compressor with any guards removed FIRE PREVENTION ALWAYS switch the engine OFF when refuelling refuel away from any source of heat refuel in a well ventilated area DO NOT overfill the tank fill to...

Page 6: ...settings these settings are set at the factory Should they need re calibration consult your Clarke dealer RESIDUAL RISK Although this manual contains extensive safety warnings and information on the s...

Page 7: ...within the engine manual Ensure the fuel tap is set to the required position Ensure The fuel hose and connectors are intact in perfectly serviceable condition and there is no leakage NOTE Always use...

Page 8: ...to allow air to escape from the outlets and slowly turn the pressure regulator clockwise Observe the pressure gauge When the pressure has dropped by approx 20psi the Air Governor Load genie will opera...

Page 9: ...rned fully anticlockwise 4 Start the engine in accordance with the instructions contained in the engine service manual then close the bleed valve and allow pressure to build up 5 When the Air Governor...

Page 10: ...se the air outlet by sliding both valves inwards 3 Operate the air tool trigger or operating lever etc to ensure there is no pressure in the air line then disconnect airline and tool 4 Finally close t...

Page 11: ...nt If badly contaminated replace Remove any loose contaminants if any then replace 2 Clean the engine cooling fins 6 MONTHLY 1 Renew pump lubricating oil 2 Drain pump by removing the drain plug 3 Repl...

Page 12: ...until the fault has been rectified SYMPTOM PROBABLE CAUSE REMEDY Engine difficult to start Load Genie leaking compressor unit is on load during start Stop engine and empty air receiver Clean or repla...

Page 13: ...arke Service Department Inspection cover or drain plug leaking Empty air receiver and change seals plugs Pressure gauge defective Change pressure gauge Unit too small in relation to air consumption Us...

Page 14: ...ervice Department Dirt on cooling fins or suction filter Clean cooling fins and suction filter Unit working at too high a pressure Contact Clarke Service Department Not fully unloading Contact Clarke...

Page 15: ...compressor Cylinder worn Contact Clarke Service Department Intake air filter blocked Clean or replace Oil in the air delivered Sump over full Reduce oil to correct level Cylinder worn Contact Clarke S...

Page 16: ......

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